PACK EXPO Las Vegas / Healthcare Packaging EXPO Show Daily 2017

TUESDAY

Show Daily SEPTEMBER 26, 2017

INNOVATION STAGE SCHEDULE PAGE 24

NEWS BRIEF

Bosch_Corner_ad_PackExpo_LV.indd 1

Coesia buys MGS Machine Coesia (Booth C-3800) strengthens its presence in pharmaceutical packaging with the acquisition of MGS Machine (Booth C-3925). MGS CEO Richard Bahr continues to lead the company. MGS brings annual revenue of $28 million and about 120 employees and is a leading provider of automated packaging machinery and equipment for the life science/pharma, food, personal care and cosmetics. SD

Multifrequency detects better The Intuity metal detector from Sesotec (Booth C-1641) operates on multiple frequencies in parallel to achieve 50% higher scanning sensitivity. Detection forecast, available via the newly developed Intuity Control user interface, ensures compliance with food safety programs. Specialized software cancels out noise affects such as vibration and increases baseline performance. SD

TIJ prints 1-in. height A proprietary, printhead-equipped ink cartridge, developed by Digital Design (Booth C-2430), equips the Evolution IV thermal inkjet (TIJ) to print a full 1-in. mark with a resolution of 300 dots/ in. The cartridge technology reportedly offers advantages over competing piezo print engines and valve jet dropon-demand technology including a lower total cost of ownership. SD

Cognex acquires vision firms Cognex (Booth C-5338) expands 3D vision capabilities with acquisition of EnShape, a maker of advanced 3D vision sensors and software based in Jena, Germany, and software provider AQSense, Girona, Spain. EnShape’s patented area-scan technology rapidly captures high-resolution images to eliminate the need to mechanically move objects in front of the device. The company’s 3D vision engineers anchor a new Cognex engineering center in Jena. SD

The Doobie Brothers helped attendees and exhibitors raise funds for hurricane relief in both Texas and Florida.

Listening to the music Packaging industry helps hurricane victims and students.

he Doobie Brothers played fan favorites to a full house yesterday in the annual PACK gives BACK™ fundraiser. Proceeds from this year’s event, sponsored by Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, help support the hurricane relief efforts of the American Red Cross. Jim Pittas, COO, PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, orga-

Crowds fill the show floor Day one meets high expectations of record setting 2017.

oming off an excellent opening day of what is tracking as the largest PACK EXPO Las Vegas and Healthcare Packaging EXPO ever, I wanted to take a moment to shine a light on not only our successful opening, but an exceptional 2017 for the PACK EXPO Portfolio of Trade Shows. PACK EXPO Las Vegas is the culmination of the most ambitious year of trade shows in the history of PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby). We kicked off the year with our second PACK EXPO East in Philadelphia, convening top (Continued on page 4)

nizer of the PACK EXPO family of shows, predicts the Red Cross will receive approximately $300,000 when proceeds from the PACK gives BACK event are included with the funds raised by donors to its hurricane relief campaign and the association’s $100,000 match. Before The Doobie Brothers came on stage, the PACK EXPO scholarship program announced winners of six $5,000 scholarships. Winners of (Continued on page 4)

ProMach sponsors Network Major supplier takes on thought-leadership initiative.

roMach (Booth C-3225, C-3218) Covington, Kentucky, has signed on as the exclusive Platinum Sponsor of the OpX Leadership Network (Booth C-1462), according to PMMI, The Association for Packaging and Processing Technologies (Booth: (Continued on page 4)

31.07.

W H AT â&#x20AC;&#x2122; S O N THE LINE? EVERY THING Reputations. Legacies. Promises.

See the New ProMach at Booth #C-3225 Come by to receive a special gift and a chance to win our daily grand prize! Gifts available while supplies last

Learn more at ProMachBuilt.com

NEWS BRIEF Robots load variety packs Variety pack system from BluePrint Automation (Booth C-4400) relies on robots to handle multiple flavors/styles. Vision-guided three- or four-axis robot, mounted overhead, picks, reorients and places each product into the correct carton/tray. Sealed cartons/trays are collated and picked by a case-packing robot. A turnkey system can integrate inspection, settling and handling, case erecting/closing, case inspection, palletizing and/or stretch wrapping. SD

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017 PACK GIVES BACK (Continued from page 1)

2017 PACK EXPO Scholarships include: •• Adrian Sutherland, Conestoga College Major: Packaging Engineering Technician •• Yuwei (Jo) Qiao, Rochester Institute of Technology Major: Packaging Science •• Rich Carlson, Community College of Allegheny County Major: Mechatronics •• Allison Friebe, Michigan State University Major: Packaging •• Savannah Marsh, Clemson University Major: Packaging Science •• Drake Gadbois, University of Wisconsin-Stout Major: Packaging The PACK EXPO scholarship program, organized by PMMI, supports the future packaging and processing workforce. Students studying packaging and processing at PMMI Partner Schools are eligible

Line coats paperboard Metsä Board (Booth S-6802) starts up a €38 million, 100,000MT/yr. polyethylene (PE) extrusion coating line at its Husum mill in Sweden. Applications for PE-coated paperboard include frozen food packaging and cups. Mika Joukio, CEO of Metsä Board, reports, “We have an integrated facility at Husum, which is a clear advantage. We are sourcing wood close to the mill and producing pulp, board and extrusion-coated board in the same facility.” SD

Spiral moves cans or bottles New generation of mass-flow spiral conveyor from AmbaFlex (Booth S-6331), the SpiralVeyor® SVm spiral, elevates empty bottles or cans in mass flow or single lane. Compact, robust and simple design ensures reliability. Patented multi-track belt with lateral roller guides maximizes performance and lowers total cost of ownership. SD

Software confirms meter performance Micro Motion’s Smart Meter Verification (SMV) – Professional Version diagnostic software from Emerson (Booth C-5222A) verifies the performance and integrity of Coriolis meters without interrupting filler operations. SMV-Pro software also confirms sensor cleanliness for confidence in density accuracy as well as fill accuracy. SD

for one of six $5,000 scholarships given each year. “This scholarship program demonstrates PMMI’s continued commitment to foster our industry’s future workforce,” says Pittas. “We are proud that through the PACK EXPO portfolio of trade shows and the PACK EXPO Scholarship program we are able to invest in the future of the packaging and processing community.” To be considered for the scholarship, students must currently attend a PMMI Partner School, have at least one semester remaining in their college careers and hold a minimum 3.0 GPA. Applicants should be majoring in engineering, packaging, processing, mechatronics or a related field and should demonstrate financial need. The PACK gives BACK event is an annual fundraiser with a portion of the ticket sales going to a charitable cause. For more information, visit www.PMMI.org, www.PackExpoLasVegas.com. SD

SHOW FLOOR (Continued from page 1)

suppliers with attendees in the manufacturing-rich Northeast corridor. In April we launched our newest event ProFood Tech as North America’s premier food and beverage processing event. Powered by international trade show leaders PACK EXPO, Anuga and the International Dairy Foods Association (IDFA), its debut brought together nearly 10,000 food and beverage professionals at Chicago’s McCormick Place. We recently announced that exhibit sales are open for 2019’s return engagement March 26–28, 2019. June saw EXPO PACK Guadalajara continue its maturation from a regional show in western Mexico to a truly international event, welcoming nearly 16,000 attendees to Expo Guadalajara. Just as im-

pressive as the 45% rise in attendance from 2015 was the increase in diversity with more than 40% traveling from outside the immediate Jalisco area, including international attendance from Guatemala, Cuba, Costa Rica, Colombia, El Salvador, Honduras, Ecuador, Argentina, Brazil, Chile and Peru. As I transition into the role of CEO in 2018, we will continue to build the PACK EXPO brand as North America’s leading packaging and processing trade show provider. Enjoy the rest of PACK EXPO Las Vegas and we hope to see you at one of our future events. Jim Pittas, COO PMMI

OPX (Continued from page 1)

Central Lobby) Reston, Virginia, convener of the Network and organizer of the PACK EXPO family of trade shows. This sponsorship leverages ProMach’s industry leadership, strengthening the ability of the Network to fulfill its mission of bringing together consumer packaged goods executives and suppliers to understand and respond to operational challenges. Glen Long, senior vice president, PMMI, says, “As a major force in the packaging and processing industry, ProMach has shown a commitment to helping customers improve operational excellence through their innovative product offerings. We are excited to work with the ProMach team and are grateful for their support of the OpX Leadership Network.” The sponsorship strengthens ProMach’s position as an industry thought-leader and affords them the opportunity to offer expertise and input on a variety of industry challenges. With facilities worldwide, ProMach is a family of best-in-class product brands across the entire packaging spectrum, serv-

ing manufacturers of all sizes with a comprehensive portfolio of complete packaging solutions from line design to the end of the line and beyond. “We want to be closely involved with our customers, contributing to solutions to move this industry forward. We believe this goal aligns with the mission of the OpX Leadership Network and are proud to sponsor this important initiative,” says Mark Anderson, president & CEO, ProMach. Made up of forward-thinking manufacturing, engineering and operations professionals, the OpX Leadership Network is a catalyst for transformative solutions and best practices to improve operational excellence in today’s “do more with less, faster” environment. The Network has developed work products to aid with operational challenges such as overall equipment effectiveness, total cost of ownership, workforce development, sustainability and sanitary equipment design for low-moisture foods. For more information, visit www.opxleadershipnetwork.org. SD

2017 PACK EXPO Las Vegas

NEWS BRIEF Grind at low temps Rework and pre-grinding raw materials on the MasterCream system from NETZSCH Premier Technologies (Booth S-7319) refines premium products such as nut creams and rework pastes at low processing temperatures to heighten the flavors. Machine design ensures short residence times and easy cleanability. Other features include variable speed and grinding tool adjustments. SD

Fill single servings Hygienic EL2+ filling machine from Ecolean (Booth S-6551) fills chilled products in single-serving packs. An improved infeed, five heads and a completely redesigned servo system help achieve speeds up to 200 packs/min. Using motors instead of pneumatic cylinders doubles capacity by reducing cycle times nearly 40%. SD

Langguth marks 85th anniversary Langguth (Booth C-2158) celebrates 85 years in business. The family-owned company supplies high-efficiency primary package labelers for the food, beverage, personal care and coatings and chemical industries. Options include hot-melt, cold-glue and pressure-sensitive labelers. SD

Digital press goes live The June 2017 startup of a digital press allows Printpack (Booth C-1844) to accelerate new product introduction and cost-effectively print shorter runs for marketing campaigns, prototyping and emerging brands. In addition, “Our digital press allows us to better serve the growing trend of mass customization in consumer goods marketing . . . ,” reports Karen English, market development manager at Printpack. SD

WestRock rides acquisition trail Recent acquisitions broaden the product portfolio at WestRock (Booth C-2023) as well as its geographic reach. Multi Packaging Solutions brings a global operation producing printed folding cartons, inserts, labels and rigid packaging. Another folding carton expert, Hanna Group (Hannapak), enhances reach in Australia. The purchase of Island Container, Combined Container Industries and five facilities from U.S. Corrugated Holdings add corrugated capacity and expertise in cases, sheets and point-of-purchase displays. SD

SHOW DAILY

September 26, 2017

Australia hosts WorldStars Awards ceremony takes place during Australian Packaging & Processing Week.

he Australian Institute of Packaging (AIP), Oxley, Australia, will host the WorldStar Packaging Awards presentation and the May 2018 board meeting of the World Packaging Organisation (WPO) (Booth C-1246) Oakbrook Terrace, Illinois. Representatives from more than 40 countries are expected to attend. The WorldStar Packaging Awards gala is WPO’s flagship event. As the pre-eminent international award in packaging, the WorldStar Award illustrates the continual advancement of the state of packaging design and technology and creates a dynamic standard of international packaging excellence from which others may learn. WorldStar Awards are presented only to packages that have won recognition in a national or regional competition. An expert panel of judges compares entries to similar packs from around the world. The awards ceremony takes place on May 2, 2018, during Australian Packaging & Processing Week at the Marriott Resort Surfers Paradise in Queensland, Australia. The gala evening also includes presentation of the Packaging & Processing Innovation & Design Awards (PIDA). Organized by AIP and the Oxley-based Australian Packaging & Processing Machinery Association (APPMA) (Booth C-1247), the competition honors companies and individuals that are making a significant difference in their field in Australia and New Zealand and is the only contest in the region that recognizes materials/packaging and machinery/equipment. Australian Packaging & Processing Week includes the two-day AIP National Conference on

Nerida Kelton from Australian Packaging & Processing Machinery Assn. (Booth C-1247) and Thomas Schneider from World Packaging Organisation. APPMA is a sponsor of the Amazing Packaging Race.

May 2 and 3. Designed for packaging designers, technologists, engineers, sales and marketing people the biennial event is the only one of its kind in Australia and New Zealand. Organized by AIP with assistance from APPMA, the meeting has provided professional and personal development for decades. The 2018 agenda under the theme, Packaging Globalization, draws speakers from many WPO member countries. Information about exhibiting, speaking and attending any Australian Packaging & Processing Week events is available at the APPMA booth. For more information, visit www.appma.com.au, www.worldpackaging.org. SD

Flow wrapper packs granola bars

xperience granola bar packaging via virtual reality. The in-booth demo at Cavanna Packaging USA (Booth C-4329) Duluth, Georgia, offers a virtual hands-on opportunity to see and walk around, open guard doors and remove belts on the system. The booth also features a vision-based delta robot using controls from Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, and Cavanna’s two-axis carbon fiber robot. With the theme “All Around Your Flowpack,” Cavanna specializes in world-class flow wrappers and the machines before and after the wrapper. Customers may be found in the bakery, confectionery, frozen and other food and non-food industries. Cavanna was founded in 1960 in Italy by Mario

Chad Ricketts, owner of Linefocus, a contract engineering firm, virtually explores the granola bar packaging line with assistance from Marco Ziglioli of Cavanna’s I.C.T. Department.

Cavanna and now is managed by brother and sister Riccardo and Alessandra Cavanna. The company has grown to include 325 employees and four facilities including Cavanna Packaging USA. For more information, visit www.cavanna.com. SD

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

ProMach Performance Services debuts Network of technical experts supports packaging projects worldwide.

roMach (Booth C-3225) Covington, Kentucky, introduces ProMach Performance Services. The service group engineers, designs/builds and integrates machines/lines. It also supplies productivity software worldwide. Since acquiring Zarpac, an Ontario-based global engineering services provider for the packaging industry, ProMach has developed turnkey packaging lines worldwide and expanded manufacturing operations to include facilities in Wuhu, China, and Atlanta, Georgia—adding almost 200,000 sq. ft. of space to support integration projects. “Our customers are continually challenged to do more with less . . . , and they are looking for a true partner to help them navigate the complicated waters of engineering, productivity, integration and turnkey systems,” says Mark Anderson, ProMach president and CEO. He adds, “Zarpac is an outstanding organization with strong leadership, tremendous people and unique capabilities, but we wanted customers to better understand what to expect when they work with us. The rebranding of these capabilities

into ProMach Performance Services sets the bar for what customers can expect—a single source provider of complete, turnkey, integrated lines, productivity software and more with a focus on one thing: performance. At the end of the day, it’s about getting customers up and running quickly, efficiently and with the best return on investment, and we’re proud to put the ProMach brand on this offering.” ProMach features 26 best-in-class product brands across six business lines: filling and capping, flexibles, pharma, product handling, end of

Free Coffee to Get You Going Enjoy a complimentary cup with colleagues to start the day off right. Located in the Central and Lower South Hall Lobbies

line and labeling and coding. The addition of ProMach Performance Services creates another layer of customer services. As a strong global partner, ProMach can inject measurable performance into any system, line or process and overcome engineering challenges and unforeseen obstacles without walls and without limits, regardless of which manufacturer’s machines are in the build. “We partner with customers from concept to completion with project management support, and we take the time to know and understand their business, providing a full range of services from mechanical and electrical engineering, programmable logic controller programing, full plant layouts, overall equipment effectiveness improvements, installation, startup, commissioning and much more,” says Frank Volpe, ProMach Performance Services vice president and GM. “ProMach is in a unique position with industry-leading original equipment manufacturer solutions across the entire packaging line,” adds Volpe, “and while ProMach Performance Services can (Continued on page 10)

Show Daily 2017 PACK EXPO Las Vegas Publisher PMMI Produced by PMMI Sponsorship Marketing Editorial Director Hallie Forcinio Associate Editor Kari Moosmann

Monday-Wednesday beginning at 8:30 am

Production Manager Mary Thorne

While supplies last

Art Director Debi Friedmann IT/Production Support Terry Wenslow, Manny Dominguez

Morning coffee service is sponsored by:

Photographer Miles Boone, Tori Soper Advertising Sales Management Mike Bradley, Patrick Bradley, Tom Burke, Steve Osborne

Lower South Hall, Booth S-5911

Dedicated to Peter R. Hayes, 1957-2016, a valued friend and colleague, who always made the Show Daily process run smoother.

Save Space and Increase Throughput.

Ryson makes a full line of spiral conveyors that can satisfy most vertical conveying needs. Ryson Spirals need less floor space than conventional conveyors and are faster and more reliable than any elevator or lift. Unit Load Spirals convey cases, totes and packaged goods smoothly on our slat style belts and come in 9 standard slat widths ranging from 6” to 30”. Available in powder coated carbon steel, stainless steel, washdown and freezer versions Mass Flow Spirals handle full and empty bottles, cans and jars in mass up to 2000 units per minute. Available in 4 different slat widths ranging from 6” to 20”. Narrow Trak Spirals are super compact and designed to handle your smaller loads. Our new 6” and 9” wide nesting slats can endtransfer small cartons and packages or side-transfer small bottles and containers in a single file or in mass at speeds in excess of 200 FPM.

High Capacity Spirals are in response to our customers need to go higher and handle more weight. They can handle double the weight capacity of our regular spirals at speeds up to 200 FPM. The new WT Model comes in a slat width of 30” and can provide an elevation change of up to 50 feet with only one drive.. Multiple Entry and Exit Spirals allow loads to enter or exit the High Capacity Spirals at intermediate elevations. New special induction and divert conveyors have individually adjustable conveying surfaces to match the spiral pitch, assuring a smooth and reliable operation. Quality and service come first at Ryson. We are the number one spiral manufacturer in the USA. For application assistance or more information, give us a call or visit www.ryson.com.

RYSON INTERNATIONAL, INC. 300 Newsome Drive • Yorktown,VA 23692

Phone: (757) 898 -1530 • Fax: (757) 898 -1580 VERTICAL CONVEYING SOLUTIONS

Visit us in Booth C-4642

2017 PACK EXPO Las Vegas

PACK EXPO DRONE DEMO –Packaging for the Last Mile

NEW! Come experience the PACK EXPO DRONE DEMO – Packaging for the Last Mile, an interactive drone display by Workhorse.

SHOW DAILY

September 26, 2017

Learn about the Hefty® EnergyBag™

his week, Dow Chemical (Booth: Meeting Room S-116) brings the Hefty® EnergyBag™ program to PACK EXPO. The groundbreaking initiative collects previously non-recycled plastics and converts the waste into valuable energy resources. It is a significant step toward achieving positive long-term environmental and economic advantages including new alternative energy resources and fewer tons of landfill trash. Learn more about the program today at 11:00 a.m. during the Innovation Stage (Booth C-1041) seminar, EnergyBag: Past, Present, Future, with Dow’s Global Sustainability Director Jeff Wooster. You also can take part in the program at PACK EXPO by depositing your plastics—such as wrappers, straws, stir sticks, chip bags, condiment packets and plastic cups, plates and bowls—into one of the many Hefty EnergyBag bins located throughout the facility. After the tradeshow, your plastics will be converted into new energy resources at an energy conversion facility. Dow also sponsors The Showcase of Packaging Innovations (S-6519), a display of award-winning packages from around the world. For more information, visit www.heftyenergybag.com. SD PROMACH (Continued from page 8)

Demostrations on the half hour in the North Hall, Booth N-645.

leverage any of ProMach’s strong product brands, we can also integrate any manufacturer’s machines into our lines, taking full responsibility and backing it with performance guarantees. Whether upgrading an existing line or putting in a . . . greenfield line, we will be there every step of the way with a single point of contact to ensure success and deliver innovation, creating the most efficient and economical solutions, anywhere in the world.” ProMach Performance Service features four strong service platforms. Each offers unique capabilities and expertise: •• Integrated Solutions: From concept to final validation, ProMach Performance Services provides pre-integration of parts or entire systems, built and tested in its facilities to minimize risk, resolve integration issues, reduce downtime and startup curves and ensure immediate success at installation. •• Engineering: ProMach Performance Services is an engineering service provider, offering complete project management as well as mechanical and electrical engineering, including retrofits, upgrades, onsite services, installations and startups. It is an approved integrator for a variety of robotics and automation systems. With a focus on cost savings, optimization and speed to market, ProMach Performance Services can apply efficiencies from part standardization to reapplication of design. •• Design Build: With custom design and build of complex packaging machines, ProMach Performance Services has developed and produced more than 300 one-of-a-kind packaging machines. Using robust 3D modeling, prototyping and testing resources, ProMach Performance Services can design and build a proprietary system that rapidly moves product to market and delivers a competitive advantage along the way. •• Productivity Software: ProMach Performance Services offers industry-leading enterprise-wide data collection and analysis tools for monitoring, controlling and improving floor operations from each machine and across the entire process. Improve uptime, quality and speed with ProMach Performance Services’ proprietary ZPI tools, which exchange information flawlessly across every system in the plant and open the door to constant improvement, optimization and granular metrics that unleash real efficiencies. For more information, visit www.ProMachPerformance.com. SD

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Bridging the recruitment gap Dorner’s proactive approach involves apprentices and trainees and relationships with local schools.

“W

e need to get the message out to young people—there are opportunities in manufacturing,” says Matt Jones, vice president of Sales & Marketing at Dorner Mfg. (Booth C-1444) Hartland, Wisconsin. “How many times have you heard a colleague say that? Or said it yourself?” he asks. Instead of stating the obvious, Dorner began asking what it could do to recruit and retain candidates. In addition to working with local and regional business associations, Jones and Karen Wolf, Dorner’s human resources manager, visit local schools on career day to talk about opportunities in manufacturing and the importance of soft skills. “We get the word out, that there are a variety of opportunities besides on the manufacturing floor,” says Jones. “But,” he adds, “we’ve also gone beyond those usual steps by acting as a bridge. We’ve committed to helping our employees understand the parts they play. We’re supporting educational programs that focus on the process of manufacturing, not just the end product; and we’re taking the time to teach new hires what they need to know to excel.”

DIGITAL PACKAGING POWER. AGILE. SHORT RUN. ON DEMAND. The Xerox® iGen® capabilities for folding cartons can print, coat and die-cut for automation to suit any environment. Xerox provides a wide array of digital solutions perfectly packaged for your business, including flexible packaging, corrugated, direct to shape, coding and marking and smart packaging. To learn about all of our solutions and see live demonstrations, visit us in the Central Hall Booth #2254.

xerox.com/packaging S E T T H E PA G E F R E E ©2017 Xerox Corporation. All rights reserved. Xerox®, Xerox and Design®, iGen® and “Set The Page Free” are trademarks of Xerox Corporation in the United States and/or other countries.

SPURRING STUDENT INTEREST A few miles from Dorner, Arrowhead Union High School has long had a strong engineering program, but realized it wasn’t preparing students for today’s manufacturing industry. Tom Whelen, head of Arrowhead’s Technology and Engineering department, reached out to Dorner and other local manufacturers to find out what they needed. What emerged was the Design, Engineering and Manufacturing Center. It consists of an innovation lab, two state-of-the-art design labs and a high-tech manufacturing shop. More importantly, the Center’s curriculum seeks to engage students in the process of design and manufacturing, not just the end product. Instead of following directions to make a flashlight, a desk or a fidget spinner, they design it from the ground up, learning about materials, tolerances, budgets and timelines along the way. Students also see how what they’re learning fits into the manufacturing industry via tours of local manufacturers and the nearby technical college, where they observe the same technology they’re learning on being used in the real world. More significantly, 20 to 30 Arrowhead students annually apprentice at companies like Dorner, starting full-time in the summer and then 10 to 12 hr. each week during the school year. “Of the two to three apprentices Dorner has each year, we make a point of rotating them around the manu-

65% BLACK +.25 stroke 170 Kerning 27.87 pt. size

Matt Jones, vice president of Sales & Marketing at Dorner Mfg.

facturing floor so that they learn the entire process,” explains Jones.

CREATING QUALIFIED WORKERS Although the work with Arrowhead piques interest in manufacturing careers, the challenge of finding qualified candidates remains. Instead of looking for an outside solution, Dorner created its own: a structured 15-month sales trainee program. Jones says, “We use the interview process to look for candidates who are self-starters, socially agile and able to work independently.” Sales trainees start on the manufacturing floor, rotating between cells. That is followed by several months in customer service pricing quotes, answering calls and learning customers’ applications. Along the way, they learn Dorner’s business processes and go on sales calls with regional managers. “I never expected to find myself on a manufacturing shop floor, but the time I spent learning from the experienced personnel there was extremely valuable,” says Mike Herrick, a trainee. “I got to learn the products well from a manufacturing standpoint. And then the time I spent in customer service helped me learn the products from the customer side.” Each sales trainee also meets regularly with a mentor from Dorner’s leadership team. “We felt it was important to make sure the trainees are finding value in the process and give us feedback on how the program is doing,” explains Jones. “We’re still refining the trainee program,” admits Jones. “Although we’re focusing on our sales team . . . , we’re open to adjusting the program to match each candidate’s individual strengths. Overall, the time we’ve invested in our employees, apprentices and sales trainees has been well worth it. It’s proven to be a strong strategy in promoting manufacturing for Dorner,” he concludes. For more information, visit www.dorner.com. SD

Confectionery specialist NID is home sweet home as the newest member of tna’s family of brands. A pioneer in the development of starch moulding equipment, NID has supplied complete mogul lines for more than six decades. From processing through packaging, with NID’s innovative solutions, tna is one step closer to becoming your single source supplier for the confectionery industry. To find out about NID’s range of confectionery solutions, visit nid.com.au. Visit tnasolutions.com for complete turnkey solutions that rethink the conventional.

Thanks to these industry leaders for their support helping to make 2017 PACK EXPO Las Vegas better for everyone.

Dorner (Booth C-1444) is sponsoring the Candy Bar Lounge. Stop in and say hello!

Andrew Webb. Krissy Sorenson, Keith Kersten, Atef Massoud, John Wenzler, Kate Palmer and Miguel Mercedes (l-r) from our Wi-Fi sponsor Omron (Booth C-4305).

Our 2017 Sponsors Are Powering Innovation Many thanks to our sponsors for supporting Our Sponsors this event 2017 and helping drive innovation in the industry. Are Powering Innovation Many thanks to our sponsors for supporting Our this event2017 and helpingSponsors drive innovation in the industry. Are Powering Innovation Many thanks to our sponsors for supporting this event and helping drive innovation in the industry. Central/South Hall walkway sponsor, Delta Products (Booth C-3400) is proud to welcome you to its booth at PACK EXPO.

Our 2017 Sponsors Are Powering Innovation Many to our sponsors for supporting Ourthanks 2017 Sponsors this event and helping drive innovation in Are Powering Innovation the industry. Many thanks to our sponsors for supporting this event and helping drive innovation in the industry.

Check out the colorful column wraps in front of South and Central Halls, courtesy of PACK EXPO sponsor Bosch Packaging Technology (Booth C-2800).

ORBIS (Booth S-8001) is a lanyard co-sponsor this year at PACK EXPO.

The team from MagneMotion (Booth S-7377) brings its intelligent conveyor system to PACK EXPO. MagneMotion is a sponsor of the South Hall escalators.

Enjoy a cup of morning joe from Siemens (Booth S-5911), the PACK EXPO morning coffee sponsor.

2017 PACK EXPO Las Vegas

e-Learning

SHOW DAILY

September 26, 2017

Train Your Operators

Convenient. Consistent. Cost-Effective e-Learning courses include: f Introduction to Packaging Machinery f Basic Mechanical Components f Basic Electrical Components f Troubleshooting Packaging Machinery f Fundamentals of Risk Assessment For more information, visit the PMMI Booth located in the Central Hall Lobby.

Packaging industry nears $10 billion Amidst strong industry growth, registration for PACK EXPO East opens today.

egistration for PACK EXPO East 2018 (April 16–18, Pennsylvania Convention Center, Philadelphia), a recent addition to the PACK EXPO portfolio of tradeshows, opens today amidst forecasts of strong growth in the U.S. packaging industry from the 2017 State of the Packaging Industry report by PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia. Released yesterday at PACK EXPO Las Vegas, the report shows a 4.8% increase in the U.S. packaging machinery market from 2015 to 2016, coming in with a total market value of $9.8 billion. PACK EXPO East will display many of the innovations and technologies that are driving this increase in market value. “Attending PACK EXPO East is the most efficient way to engage suppliers of packaging technologies in the industry’s manufacturing-rich East Coast,” says Jim Pittas, COO, PMMI. “The show brings together large multinational exhibitors, as well as some of the fastest growing regional packaging companies who target niche markets. The region where PACK EXPO East is located represents one of the fastest growing areas in the industry and the intimacy of the event allows attendees and exhibitors to spend quality time understanding each other’s operations.”

PMMI’s e-Learning courses are the perfect combination of quality content delivered at the right level for our plant floor personnel in a flexible and easy to use format. Jerry Hiser, Training Manager, Clorox

For details, visit pmmi.org/elearning.

PACK EXPO East show organizer PMMI, produces the study based on data provided by manufacturers in the U.S. and import and export data from the U.S. Census Bureau. The report analyzes 28 packaging machinery categories and describes trends and the outlook for packaging machinery shipments through 2022. The value of U.S. domestic shipments of packaging machinery is estimated at $7.73 billion in 2016 and is forecast to grow at a compound annual growth rate (CAGR) of 2.2% to reach $8.8 billion in 2022. Per the report, the pharmaceuticals sector is predicted to grow at a CAGR of 3.6% from 2016 to 2022, the fastest of all sectors. This is followed by food (includes nutraceuticals) which is projected to grow at a CAGR of 2.3% from 2016 to 2022. “The forecast for the packaging machinery market continues to be robust,” reports Jorge Izquierdo, vice president, Market Development, PMMI. “We anticipate growth in major market segments such as pharmaceuticals, as well as food and beverage. Factors such as population growth, growing demand for automation and machinery optimization, as well as a rise in eCommerce is fueling this development,” he explains. The executive summary of the 2017 State of the Industry report is now available for download. For more information, visit www.PMMI.org, www.PackExpoEast.com. SD

Disruptive Designs. Custom Solutions. Ship and Display – all in one box. Combine shipping and merchandising into one with WestRock’s precision mandrel-formed cases. Increase sales with automated one and two-piece shelf and retail-ready designs that maximize brand impact without sacrificing package integrity.

Come talk to us at PACK EXPO Las Vegas, booth #C-2023. Discover how our revolutionary precision mandrel-formed cases make it easier to replenish and shop products, increase product availability, and improve shopper satisfaction. Or call us at 407.843.1300 to find out more. ©2017 WestRock Company. All rights reserved. WESTROCK, the WestRock logo, and META are trademarks of WestRock Company and its subsidiaries and affiliates.

westrock.com/aps

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Partner Program returns More than 40 industry associations support PACK EXPO Las Vegas and Healthcare Packaging EXPO.

s part of the Partner Program, more than 40 packaging and pharma production associations have come together to support PACK EXPO Las Vegas and Healthcare Packaging EXPO. Many of these partner associations bring a specific vertical market focus and host pavilions, sponsor networking lounges and present educational sessions. As participants in the program, trade associations serve as an onsite resource for the more than 30,000 attendees making the trip to Vegas. “The Association Partner Pavilions at PACK EXPO Las Vegas and the co-located Healthcare Packaging EXPO bring together leading industry associations with decision makers from the world’s top consumer packaged goods companies, retailers and pharmaceutical, medical device and nutraceutical manufacturers,” says Charles D. Yuska, presi-

dent and CEO, PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, producer of the PACK EXPO family of shows. “The expertise and industry knowledge provided by partner associations onsite offer an invaluable resource to attendees,” he adds. “IoPP is thrilled to partner once again with PMMI in support of PACK EXPO and Healthcare Packaging EXPO, which have provided so much value to our members who have attended over the years,” says Jim George, director of Education at the Institute of Packaging Professionals (IoPP) (Booth C-1347) Oakbrook Terrace, Illinois, a returning partner. He explains, “We share the same important goal of educating packaging professionals and helping them advance their careers. IoPP also is pleased to have the opportunity once

again to showcase the winning packages in the 2017 AmeriStar Awards contest and put some superb design work from the industry on display this year in Las Vegas [in The Showcase of Packaging Innovations® (Booth S-6519), sponsored by Dow Chemical (Booth S-6584, S-6585, Central Hall, Meeting Room S-116), Midland, Michigan].” “The APPMA is proud to exhibit once again at PACK EXPO as this event offers global exposure for our member capabilities and access for companies looking for innovative Australian manufactured packaging and processing machinery and agency opportunities,” says Mark Dingley, chairman of the Australian Packaging & Processing Machinery Association (APPMA) (Booth C-1247) Oxley, Australia. For more information, visit www.PackExpoLasVegas.com. SD

2017 PARTNER PROGRAM (as of September 1, 2017) PACK EXPO Las Vegas Partners ABIEF (Brazilian Flexible Packaging Assn)

Website www.abief.com.br

AIM

http://aimglobal.site-ym.com

AIMCAL (Assn of Int’l Metallizers, Coaters and Laminators) amec envasgraf American Forest & Paper Assn (AF&PA) American National Standards Institute (ANSI) Australian Packaging and Processing Machinery Assn (APPMA) Cold Pressure Council (CPC) Contract Packaging Assn (CPA) Flexible Packaging Assn (FPA) Flexographic Technical Assn (FTA) Foil & Specialty Effects Assn (FSEA) Independent Bakers Assn (IBA) In-Mold Decorating Assn (IMDA) Institute of Packaging Professionals (IoPP) Instituto Argentino del Envase (IAE) Int’l Dairy Foods Assn (IDFA) Japan Packaging Institute (JPI) Midwest Food Products Assn (MWFPA) OMAC (The Organization for Machine Automation and Control OPC Foundation PLCopen SNAC Int’l The Mexican Packaging Assn (AMEE) World Packaging Organisation (WPO)

Booth C-1252 —

www.aimcal.org

C-1343*

www.amec.es/envasgraf www.afandpa.org www.ansi.org

C-1356 — C-1248

www.appma.com.au

C-1247

www.PMMI.org www.contractpackaging.org www.flexpack.org www.flexography.org www.fsea.com www.ibabaker.com www.imdassociation.com www.iopp.org www.packaging.com.ar www.idfa.org www.jpi.or.jp www.mwfpa.org

C-1341 C-1257 S-6519* C-1256 C-1344* C-1251 C-1348* C-1347* C-1346* C-1358 C-1254 —

www.omac.org

C-1241

https://opcfoundation.org www.plcopen.org www.snacintl.org www.amee.org.mx www.worldpackaging.org

C-1243 C-1244 C-1353 C-1345* C-1246*

PACK EXPO Las Vegas Lounge Hosts

Website

Booth

The Baking-Snack Break Lounge American Bakers Assn (ABA)

www.americanbakers.org S-7631

The Beverage Cooler Lounge www.bevtech.org Int’l Society of Beverage Technologists (ISBT)

S-7632

The Candy Bar Lounge National Confectioners Assn (NCA)

www.candyusa.com

S-7202

PACK EXPO Las Vegas International Partners and Pavilion Organizers

Website

Booth

Adepta (France) Argentina – Fundacion Exportar Asia Media Company

www.adepta.com/en S-5826 www.exportar.org.ar — www.asiapackage.com.tw S-8261

China Council for the Promotion of Int’l Trade (CCPIT)

www.ccpit.org.cn

—

China Food and Packaging Machinery Assn

www.chinafpma.org

—

INP – Brazilian Plastic Institute/Think Plastic Brazil

www.thinkplasticbrazil.com S-6830

Italian Trade Agency-ICE Koelnmesse

www.machinesitalia.org www.koelnmesse.com

The Mexican Chamber of Processed Food Industry (CANAINCA)

www.canainca.org.mx

UCIMA – Italian Packaging Machinery Manufacturers Assn

www.ucima.it

C-1351

Healthcare Packaging EXPO Partners Healthcare Compliance Packaging Council (HCPC)

Website

Booth

www.hcpconline.org

S-6519

Institute of Packaging Professionals (IoPP) Instituto Argentino del Envase (IAE)

www.iopp.org www.packaging.com.ar

C-1347* C-1346*

S-6249 C-1259 —

* at end of booth number indicates group is displaying winning entries from its awards competition in The Showcase of Packaging Innovations® (Booth S-6519), sponsored by Dow Chemical (Booth S-6584, S-6585, Central Hall, Meeting Room S-116).

LINEAR ROBOTICS

END-OF-ARM TOOLING & VACUUM TECHNOLOGY

7TH AXIS FOR ROBOTICS

PREDICTIVE MAINTENANCE

Vacuum Technology, Grippers and other components for complete EOAT solutions.

Sensor 2 Status 3

Sensor 1

Status 2

Status 3

Status 1

NETWORK

Status 2

Sensor 2

Sensor 1

Status 2

Status 1

Sensor 2

Sensor Interface Module (SIM)

I/O

Sensor 1

Status 3

Status 2

Status 1

Sensor 2

IntelliSense® technology platform enables users to be proactive about maintenance and system optimization. Sensor 1

Add flexibility and precision to the production process.

Status 1

IntelliAxis® H-bot and T-bot series provide coordinated motion solutions for a variety of applications.

¨ ¨

Sensor Interface Module (SIM)

I/O I/O

NETWORK

I/O

NETWORK

PUT US TO THE TEST FOR YOUR ROBOTIC, ROBOT ENHANCEMENTS AND MECHANICAL FACTORY AUTOMATION NEEDS. Get the power to take on your most challenging applications and learn more about our extensive line of robotic solutions at bimba.com or at booth S-6149.

ACRO I ELECTRIC MOTION I PNEUMATIC CONTROLS GROUP ( MEAD I MFD I PNEUMADYNE ) I TRD I VACCON

WE MAKE THINGS MOVE

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Aseptic line handles biologics

B The Packaging & Processing Women’s Leadership Network (PPLWN) serves to recruit, retain and advance women’s careers in packaging and processing by bringing established leaders and young professionals together to expand the presence and influence of women in the industry. Visit the PPLWN lounge in room N242 to learn more and join the PPLWN LinkedIn group to connect with peers, hear about upcoming events, and stay up-todate on industry news.

For more information, contact Tracy Stout, vice president, Marketing & Communications, PMMI at tstout@pmmi.org.

ryllan, Brighton, Michigan, a premier, commercial-scale contract manufacturing organization, safely fills potent and cytotoxic compounds, hormones, antibodies and complex biologics, live viruses and vaccines. Its state-ofthe-art aseptic production facility relies on isolators with the highest standards of design and construction to meet FDA and other global regulatory standards. As a result, Bryllan chose the modular, isolator-enclosed FlexPro 50 aseptic filling and closing machine from groninger USA (Booth N-107) Charlotte, North Carolina. Installation of the turnkey system is scheduled to occur before the end of 2017. According to Bryllan Founder, President and CEO Douglas Bryans, “The FlexPro system offered Bryllan a flexible and configurable operating platform that provides significant advantages in a multi-product sterile filling operation. The design integrated pressure control to assure enhanced sterility, product containment and operating parameters to meet cGMP guidelines for cross-contamination control. The easy transition between different unit types offers great flexibility and capacity utilization without significant capital investment. groninger is a great partner providing excellent technical and operating expertise in their design solutions for the FlexPro system. Their innovative approach to solving process problems and commitment to quality builds confidence in our partnership.” For more information, visit www.groningerusa.com. SD

Designed for small to medium batches, groninger’s FlexPro 50 aseptic filling and closing machine accommodates nested ready-to-use syringes, vials and cartridges, vials in trays and bulk.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Dow Chemical sponsors See the display of award-winning packages in The Containers and Materials Pavilion in the Lower South Hall.

MADE IN THE U.S.

EXACTA 18-Head Freestanding Filler built in Hiram, Georgia

ow Chemical (Booth S-6584, S-6585, Central Hall, Meeting Room S-116), Midland, Michigan, returns as the exclusive sponsor of The Showcase of Packaging Innovations® (Booth S-6519). The display highlights the latest innovations and award-winning packaging designs from across the globe. Organizations that are exhibiting winning entries from their awards competitions include: •• Association of International Metallizers, Coaters and Laminators (Booth C-1343) •• Brazilian Packaging Association •• DuPont Packaging •• Flexible Packaging Association •• Foil & Specialty Effects Association (Booth C-1344) •• Healthcare Compliance Packaging Council •• In-Mold Decorating Association (Booth C-1348) •• Institute of Packaging Professionals (Booth C-1347) •• Instituto Argentino del Envase (Booth C-1346) •• OpX Leadership Network •• Paperboard Packaging Council •• The Mexican Packaging Association (Booth C-1345) •• Tube Council North America •• World Packaging Organisation (Booth C-1246). “We are proud to be the sole sponsor of the Showcase of Packaging Innovations since the exhibit’s inception at PACK EXPO in 2003,” says Karen S. Carter, commercial vice president for Dow’s North America Packaging and Specialty Plastic business. “The Showcase displays the best that the industry has to offer in packaging innovation, and we are eager to bring this display to Las Vegas again to inspire new ideas about packaging design.” “The Showcase of Packaging Innovations has come to be a show floor favorite at PACK EXPO,” says Jim Pittas, COO, PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, the producer of the PACK EXPO family of shows. “Dow has no doubt inspired many package designers to go above and beyond in creating packaging that is both functional and innovative,” he concludes. For more information, visit www.PackExpoLasVegas.com, www.HCPElasvegas.com, www.dow.com. SD

Features: • No limitations in the fill volume or weight capacity. • Mass or Electromagnetic Flow Meter technology for precise fill of +/- 0.2% accuracy or better. • Ronchi quality built filler with Stainless Steel frame and clean design construction. • Tool-less changeover in 10 minutes or less. • Speed: Capable of running up to 300 bpm depending on container size. • User friendly operator interface with recipe driven format. • Fast and efficient CIP with Automatic insertion tray. • P.I.D controls product delivery system. • Safety interlocked guards to meet CE and OSHA regulations, UL compliant. • Allen-Bradley control package with all electrical components UL labeled. • Service support and spare parts are provided from our U.S. headquarter in the Atlanta area. • 12 weeks lead time. • Special introductory price.

Retorted, PermaSafe® in-mold-labeled cup from Sonoco (Booth C-1535) Hartsville, South Carolina, provides year-long unrefrigerated shelf life for vegetarian paté from Allos Hof-Manufaktur, Freiburg im Breisgau, Germany. Resealable alternative to metal cans won Best of Show award in competition sponsored by the In-Mold Decorating Association. It also took Gold in the competition’s Best Injection Molded Package category.

In AIMCAL’s 2017 Web Coated Product Competition, a setup box for Cashmere Mist for Donna Karan, New York, New York, captured the Marketing Award in the Packaging: Healthcare, Cosmetics and Toiletries category. It features silver 48-gauge metallized polyester/80-lb. coated-one-side litho paper box wrap with crackle embossing, matte ink and two-tone colors to produce the soft faceted texture.

63 Duncan Circle - Hiram, GA

www.ronchiamerica.com COME VISIT US AT

Booth S-5968

New! Versatile Multi-Format VFFS System 5-45 Minute Changeover

C-4540 | C-4640

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Learn about new technology Innovation Stage sessions address hot topics in packaging and processing.

he Innovation Stages at PACK EXPO Las Vegas and the co-located Healthcare Packaging EXPO present more than 50 free sessions. The 30-minute presentations focus on trends that are driving industry growth and often draw overflow crowds. At the PACK EXPO Las Vegas Innovation Stages (Booth C-1041, C-1045 and C-1049), topics include clean labeling, coding and serialization, food safety technology, sustainability, snack food trends, flexible manufacturing systems, automation advances and high pressure processing. At the Healthcare Packaging EXPO Innovation Stage (Booth N-601),

sessions address pharmaceutical industry subjects such as brand protection, Internet of Things, remote monitoring, machine vision technology, smart packaging, supply chain visibility, security technology, intellectual property strategies, labeling quality control and packaging designs that improve patient adherence. Check out the full session schedule on the following pages (as of August, 29, 2017). Updates may be found on the show website or via the PACK EXPO Las Vegas/Healthcare Packaging EXPO mobile app. For more information, visit www.PackExpoLasVegas.com, www.HCPElasvegas.com. SD

TUESDAY, SEPTEMBER 26, 2017

10:00–10:30 AM Innovation Stage | C-1041

This session provides best practices and protocols to enable more accurate and effective responses and evaluations. Both CPGs and OEMs will receive takeaways that can be mapped to each company’s respective specifications. Matt Grashel Category Mgr Abbott Labs Bryan Griffen Group Engineering Mgr Nestlé Corporate Engineering

A FOOD-SAFE TECHNOLOGY CAN DOUBLE SHELF LIFE OF ORGANICS AND OTHER FOODS WITHOUT PRESERVATIVES 10:00–10:30 AM Innovation Stage | C-1045

A food-safe, oxygen-absorbing technology can replace food preservatives and double product shelf life without canisters or sachets. Ideal for retort food packaging, it prevents oxygen degradation and protects fresh flavors and textures. Unlike other barrier technologies, it absorbs oxygen within sealed packaging to protect vitamins, significantly benefiting organic and wellness products. Sean Hael Sales and Mktg Analyst Mitsubishi Gas Chemical America

BUILDING A SMARTER MACHINE 10:00–10:30 AM Innovation Stage | C-1049

As end users pursue smart manufacturing they need OEM partners, which create smart machines and equipment that easily integrates into a facility, provides access to information and enables agile reaction to changing market demands. Learn how leading machine and equipment builders are capitalizing on this opportunity. Steven Mulder North American Regional OEM Segment Leader - Packaging Rockwell Automation

BENEFITS OF INTEGRATING METAL DETECTION INTO YOUR PRODUCT INSPECTION PROGRAM FOR CONSUMER SAFETY 10:00–10:30 AM Healthcare Packaging EXPO | N-601

Implementing a metal detection inspection process into production lines helps strengthen a manufacturer’s QA policies against physical contaminants. Find out how to excel at your current safety initiatives and guarantee that customers receive the quality they expect. Loma also introduces the revolutionary IQ4 Series metal detectors, built with cutting edge technology and industry-first features, all designed to deliver optimum results. Antoine Dodier Customer Relations Mgr Hitesh Hirani Technical Dir Loma Systems, an ITW Company

ENERGY BAG: PAST, PRESENT, FUTURE 11:00–11:30 AM Innovation Stage | C-1041

This presentation recounts the history of the innovative Energy Bag program—a program for realizing greater returns on flexible plastic recycling. The presentation also covers current in-process initiatives and plans for future ambitious endeavors. Included will be data from its California pilot program and ongoing successes. Han Zhang Sustainability and Advocacy Mgr Dow Chemical

LOWER COST MACHINE DESIGN USING APPLICATIONSPECIFIC AUTOMATION INNOVATIONS 11:00–11:30 AM Innovation Stage | C-1045

Standalone controls need to be cost-efficient and easy to commission. When the application is already solved, machine builders can focus on what they do best. Discover innovation in pre-engineered and parameterized motion MACROs built into intelligent servo drives, solving cyclic packaging machine applications with leaner controls. Bill Faber Dir, Product Mktg and Business Development Delta Products

▼

REQUEST FOR PROPOSALS: ENTRY POINTS TO SUCCESSFUL PROJECTS

Next year, See You in Chicago

EXPO

The

MAIN EVENT

DEBUTS IN 2018! In this new 60,000 sq-ft space, youâ&#x20AC;&#x2122;ll discover digital packaging solutions and smart packaging applications that open doors to marketing, supply chain and brand innovation.

With 2,500+ exhibitors and 50,000 attendees, PACK EXPO International and co-located Healthcare Packaging EXPO is the event you cannot miss in 2018.

Learn more and reserve space at packexpointernational.com

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

TUESDAY, SEPTEMBER 26, 2017 (CONT’D)

FOR MACHINE BUILDERS

HOW DIGITAL DATA IS TRANSFORMING FOOD PROCESSING OPERATIONS 11:00–11:30 AM Innovation Stage | C-1049

Equipment Information Analytics and Big Data open a new set of possibilities for food processors to improve operational efficiency and ensure delivery of high-quality product. Marco Azzaretti Advanced Inspection Systems Product Mgr Key Technology

DESIGN AND TEST YOUR MACHINES FASTER, FOR LESS COST See Emulate3D at booth S-7527

ADDRESSING CHALLENGES OF DETECTING INCORRECT LABELING FROM INKJET-PRINTED LABELS

12:00–12:30 PM Innovation Stage | C-1041

WWW.DEMO3D.COM 801-923-3316

By preserving the structural integrity of the product on the pallet, stretch film helps ensure goods make it from manufacturer to retailer safely and in good condition. Find out how stretch film manufacturers create unique films to meet varying customer demands—providing the right film for virtually every application. Phil Stolz VP Product Development and Management Berry Global

WHY PATIENT ADHERENCE IS THE NEXT BIG CHALLENGE FOR PHARMACEUTICAL PACKAGING The challenges in inkjet print detection are PROVIDERS AND HOW THEY numerous: smears, unreadable text, bad print- SHOULD TACKLE IT

A PRACTICAL APPROACH TO LINE PRODUCTIVITY THROUGH STANDARDIZED MACHINE-TOMACHINE COMMUNICATION

Visit booth S-7527 to see it on-screen or in Virtual Reality.

12:00–12:30 PM Innovation Stage | C-1049

11:00–11:30 AM Healthcare Packaging EXPO | N-601

heads, wrong information printed on packages. For manufacturers of food and beverages, it is essential to ensure product is not mislabeled and proper product instructions are displayed on every package for consumer safety and efficacy. Miles Kroner Sales Mgr Mettler-Toledo

Emulate3D Controls Testing for Machine Builders helps you get your machines to market faster, and lowers your development costs. Develop your machines in CAD with the Emulate3D Add-in, then run controls testing connected to the PLC to verify correct operation. Demonstrate the virtual machine in operation to your clients before you cut metal.

IN STRETCH FILM TO DELIVER GREATER VALUE

Imagine a packaging line where all your machines communicate easily and provide consistent data regardless of different control systems, machine types and programming languages. What would this mean to productivity? Overall equipment effectiveness? Total cost of ownership? Learn about PackML, PackSpec and the PackML OPC UA Companion Specification. Bryan Griffen Chairman OMAC

SINGLE-SERVE PACKS: GROWING DEMAND AND ENVIRONMENTAL ISSUES 12:00–12:30 PM Innovation Stage | C-1045

The packaging world is in constant evolution. Consumers’ needs and habits have changed substantially during the past few decades. Today’s families and living arrangements are the main factors why the market, first in Europe and now also in North America, is heading increasingly toward single serving. Gianpaolo Pradella Dir, Business Development and Sr Engineer Michael Radlo Sales Rep Sarong North America

12:00–12:30 PM Healthcare Packaging EXPO | N-601

About 50% of patients with chronic diseases in developed countries don’t take medicines as prescribed. This problem is exacerbated because, due to spiraling healthcare costs, the responsibility of administering drugs is increasingly falling on patients rather than doctors. Creatively designed, engaging packaging solutions help patients comply with a provider’s recommendations. Alan Davies Global Design Mgr Essentra

REDUCING ENVIRONMENTAL IMPACT OF PACKAGING WITH ECOFRIENDLY INKS AND COATINGS 1:00–1:30 PM Innovation Stage | C-1041

This presentation clarifies what eco-friendly inks and coatings mean for flexo printers and highlights key market trends driving discussions about environmental impact, to better understand implications for printers and their supply chain. Greg Pace Mgr, Global Regulatory Compliance and Product Stewardship Sun Chemical

DIGITALIZATION AND THE FUTURE OF INTELLIGENT PNEUMATICS 1:00–1:30 PM Innovation Stage | C-1045

Intelligent pneumatics will play a role on the connected packaging line. Frank Latino Product Mgr for Valves and Valve Terminals Festo

2017 PACK EXPO Las Vegas

SHOW DAILY

What can improved machine safety do for you?

September 26, 2017

TUESDAY, SEPT. 26, 2017 (CONT’D) WHAT’S NEW WITH HIGH PRESSURE PROCESSING

Reduce Operator Risk.

1:00–1:30 PM Innovation Stage | C-1049

The Cold Pressure Council leads, facilitates and promotes industry standardization, education and awareness of high pressure processing (HPP). Attend this session to learn how HPP is being used for various products and how companies are using it to benefit their customers. Jeff Williams CEO Avure

Protect Assets. Minimize Downtime.

2017 TRENDS SHAPING PHARMACEUTICAL AND MEDICAL DEVICE COMPANIES 1:00-1:30 PM Healthcare Packaging EXPO | N-601

The top five trends shaping pharmaceutical and medical device companies in 2017 and beyond as outlined in the newly released PMMI Business Intelligence white paper. Donna Ritson President DDR Communications

WHAT’S DRIVING THE EXPANSION OF HPP IN NEW PRODUCT CATEGORIES 2:00–2:30 PM Innovation Stage | C-1041

What is HPP? What are the applications for HPP? How do I get started with HPP? What are the benefits of HPP? Learn about HPP, market data, current applications and emerging products/categories. Nali Prchal Sr Food Technologist JBT-Avure Technologies

AGVS MAKING A DIFFERENCE IN INDUSTRY 4.0 2:00–2:30 PM Innovation Stage | C-1045

▼

Kollmorgen revamps proven NDC® solutions for AGVs and mobile robots. Natural navigation and routing optimization take AGVs into Industry 4.0. Samuel Alexandersson Product Mktg Mgr Kollmorgen

Learn more at booth C-5222 and Emerson.com/Packaging.

2017 PACK EXPO Las Vegas

GET THE APP!

SHOW DAILY

September 26, 2017

TUESDAY, SEPTEMBER 26, 2017 (CONT’D) ‘EXTREME’ MEASUREMENT AND CONTROL TECHNOLOGIES FOR PACKAGING IN THE ERA OF IOT

OVERCOMING THE CHALLENGES OF READING DOT-MATRIX TEXT IN MACHINE VISION APPLICATIONS

This educational presentation explains modern process optimization technologies available in PC-based control architectures that are networked on the EtherCAT industrial Ethernet protocol. Advanced concepts to improve efficiency, precision and product quality in production are described along with the value of better data for IoT and Cloud services. Sree Potluri I/O Application Specialist Beckhoff Automation

Machine systems using traditional optical character recognition software encounter a number of reading difficulties when presented with dot-matrix characters on product packaging. Overcome these challenges with an improved vision system software that reliably and accurately reads the most challenging product identification information—across all market segments and packaging types. Pierantonio Boriero Dir of Product Management Matrox Imaging

2:00–2:30 PM Innovation Stage | C-1049

USING HEALTHCARE PACKAGING SCIENCE TO IMPROVE TASTE AND EXTEND SHELF LIFE FOR E-CIGARETTE APPLICATIONS 2:00–2:30 PM Healthcare Packaging EXPO | N-601

Navigate both shows like a pro with our free mobile app. Use it to: Look up exhibitors, products and educational sessions. Create and save a personal agenda of what you want to see and do. Navigate from booth to booth with the interactive map. Get news and notifications about demos, giveaways and more. Access your agenda anywhere.

To Download the App: Search “PACK EXPO Las Vegas” in the App Store or on Google Play, or visit packexpolasvegas.com/app Sponsored by:

Central Hall, Booth C-3225

Nontraditional products, like e-cigarettes, now can benefit from the science used to package pharmaceuticals. Presentation focuses on extending the disciplined, scientific approach used for the development of healthcare packaging materials into alternative markets and products. Michael Priscal Sr R&D Mgr Georgia Mohr Mktg Dir Bemis Healthcare Packaging

BRAND PROTECTION THAT DOESN’T UNDERMINE BRAND AESTHETICS 3:00–3:30 PM Innovation Stage | C-1041

As increased threats and regulatory requirements push brands to seek security options, this session aims to show product stakeholders what options they have to protect their brands without negatively impacting package aesthetics and shelf appeal. A variety of options, including bestuse scenarios, are showcased. Julie Hatlem Packaging Design Specialist Hatlem Design Tricia Sime Packaging Innovation Dir Inland

3:00–3:30 PM Innovation Stage | C-1045

REMOTE MONITORING—ADDING VALUE TO YOUR MACHINE OFFERING 3:00–3:30 PM Innovation Stage | C-1049

Learn about innovative solutions, which can drive a new level of collaboration between machine builders and their customers. Learn how machine builders are leveraging Cloud technology and the IIoT to differentiate their offering and partner with their customers to improve the performance of their machines. Douglas Weber Engineering Mgr, Connected Services Rockwell Automation

INNOVATIVE RESIDUAL PRODUCT RECOVERY 3:00-3:30 PM Healthcare Packaging EXPO | N-601

Healthcare manufacturing processes that utilize viscous liquids, such as lotions, creams, pastes and gels, waste millions of dollars due to residual product. ILC Dover will demonstrate its Xtrakt System that wrings liners from top to bottom, squeezing out up to ten times more residual product than air-assisted liner systems. Tony McKee Chief Engineer ILC Dover

2017 PACK EXPO Las Vegas

SHOW DAILY

What can ultrasonic packaging technology do for you?

September 26, 2017

WEDNESDAY, SEPTEMBER 27, 2017 MIGRATING FROM TRADITIONAL PACKAGE SEALING TECHNOLOGIES TO ULTRASONICS IN FLEXIBLE PACKAGING APPLICATIONS 10:00–10:30 AM Innovation Stage | C-1041

Driven by consumer preference, the demand for flexible packaging is increasing in the medical, consumer product and food and beverage industries. Learn how ultrasonic sealing is helping machine builders and end users transition from rigid to flexible packaging so they can effectively respond to market demands. Mike Mediana Packaging Mkt Segment Mgr, Branson Ultrasonics Emerson

Reduce Seal Failures. Avoid Contamination. Minimize Waste.

BIG DATA, INTERNET OF THINGS AND INDUSTRY 4.0—WHAT DOES IT ALL REALLY MEAN? 10:00–10:30 AM Innovation Stage | C-1045

What do Big Data, Internet of Things and Industry 4.0 really mean? During this interactive session, we invite attendees to join in the discussion and describe their experiences with these technologies and their impact. As businesses strive to be more efficient, everyone needs to understand what is buzz, and what is reality. Bradley Weber Application Engineering Leader Datalogic

HOW MULTISCAN TECHNOLOGY WILL REVOLUTIONIZE METAL DETECTION AND FOOD SAFETY 10:00–10:30 AM Innovation Stage | C-1049

Metal detection has been limited to one or two frequencies due to technical constraints, resulting in small, real-world contaminants escaping detection. Learn an all-new approach to this problem utilizing a true spectrum of frequencies and new signal processing to reduce the probability of an escape to near zero. Bob Ries Lead Product Mgr, Product Inspection  Thermo Fisher Scientific

CLEAN-IN-PLACE: BEST PRACTICES TO IMPROVE OPERATIONS 11:00–11:30 AM Innovation Stage | C-1041

▼

Discover the OpX Leadership Network’s latest best practices and protocols to help harmonize the industry on critical sanitation procedures. Walk away with practical tools for establishing and designing clean-in-place (CIP) systems and tools for managing and sustaining CIP best practices. Greg Flickinger VP, Manufacturing Operations H-E-B

Learn more at our Innovation Stage Presentation Wednesday, 10:00 am at C-1041 or visit us in booth C-5222.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

WEDNESDAY, SEPTEMBER 27, 2017 (CONT’D) PAPERLESS METRICS & PAPERLESS QUALITY = PROACTIVE & PREVENTATIVE 11:00–11:30 AM Innovation Stage | C-1045

Using true paperless performance metrics as well as paperless quality compliance, the Aptean team demonstrates how companies can increase key performance metrics in as little as four weeks while ensuring quality compliance and alignment to SQF/ BRC and FSMA. Roy Thomas Sr Solutions Consultant Aptean

VACUUM/GAS-FLUSH BAG AND POUCH SEALING, INCREASING SHELF LIFE AND PROFITS IN THE FOOD AND MEDICAL INDUSTRIES 11:00–11:30 AM Innovation Stage | C-1049

Plexpack delivers flexible packaging machinery solutions and certain results for customers worldwide. Emplex bag and pouch sealing and Damark shrinkwrap and bundling systems are customizable, made-to-order with your unique needs, reputation and budget in mind. Modular and innovative

designs are easy to install, maintain and expand. Richard Coates Dir of Sales VacPack David McGurk Dir of Sales, USA Plexpack

SAVE TIME AND MONEY WITH AN AUTOMATIC METAL DETECTOR TESTING SYSTEM 12:00–12:30 PM Innovation Stage | C-1041

Find out how the Halo automatic metal detector system saves time and money while complying with HACCP, FSMA, GFSI and other food safety schemes. Steve Gidman President Fortress Technology

PACKAGE DECORATION THAT SELLS ITSELF 12:00–12:30 PM Innovation Stage | C-1045

Package design and decoration are critical factors in attracting consumer attention and encouraging the all-important impulse buy. This session

provides an in-depth discussion of five emerging consumer goods packaging trends designed to help brands grab attention and drive sales. Daryl Northcott Dir, Films, Americas UPM Raflatac

THE WAX ALTERNATIVE PACKAGING REVOLUTION: FIGHTING LANDFILL WASTE WITH RELENTLESS INNOVATION 12:00–12:30 PM Innovation Stage | C-1049

This presentation is ideal for anyone who transports wet and iced products and is seeking a high-performance, recyclable solution. It also will appeal to anyone who wants to be inspired by the story of two innovative companies that worked together to revolutionize an industry and help save the planet. Bruce Mooney VP, Retail Sales Mountaire Farms Pete Bugas VP Greencoat® & Coated Container Group/ Interstate Container SD

HPP toller boosts beverage capacity Stay Fresh Foods earns SQF Level 3 certifications.

tay Fresh Foods, Meridien, Connecticut, a co-packer specializing in high pressure processing (HPP), continues to meet rising demand for cold-pasteurized products. Its Meridien operation recently inaugurated a second beverage co-packing line with blending tanks, large-scale cold brew capacity, rotary filling and labeling. Launched in 2013 by a team of food manufacturing veterans who immediately understood the advantages of HPP as a non-thermal lethality treatment, Stay Fresh Foods continues to keep pace with the explosive demand for the post-packaging technology. Six months after startup, the early adopter ordered a second AV-30 HPP system from Avure Technologies (Booth S-7244) Erlanger, Kentucky. In 2015 the company opened a facility in Pennsauken, New Jersey. It’s equipped with the high-capacity AV-60 HPP system, also from Avure. “Our customers choose HPP to enhance safety, extend shelf life and enable the move to ‘free-from,’ all-natural products,” says Amy Lawless, managing director at Stay Fresh Foods.

HPP systems from Avure Technologies serve as the foundation of the HPP services Stay Fresh Foods offers.

In addition, both of the HPP toller’s facilities are certified to Safe Quality Food (SQF) Level 3 by the Safe Quality Food Institute, Arlington, Virginia. According to the Institute, the SQF 3 rating, its most stringent, signifies that “robust food safety control systems have been effectively implemented” at both sites, where all phases of operation are

“properly validated and show evidence of continuous monitoring procedures.” “SQF 3 certification is a further step to assure . . . [customers] that, when working with us, they will benefit from the highest recognized standards of both safety and quality,” concludes Lawless. For more information, visit www.avure-hpp-foods.com. SD

Product Purity The WEYCON COMBO Inspection System

Distinctive total product inspection in one system.

■ Checkweighing combined with Intuity Metal Detector ■ Unparalleled accuracy and precision

Visit us at Pack Expo 2017 Booth no: C-1641

■ Traceability and storage of all inspection results ■ Online Audit test and recording to support compliance ■ Customizable graphical interface with drag and drop functionality ■ All electric system does not require any compressed air ■ Performance alert email notifications in real time ■ Sleep mode fitted to reduce energy consumption ■ Optional Integrated Vision system for label inspection

Sesotec Inc. 1234 Hardt Circle, Bartlett, IL 60103 • Tel. 224-208-1330 • Fax 224-208-1909 • Email info@sesotec.us • Website www.sesotec.us Sesotec Canada Ltd. 7 Grand Ave South, Unit #114 Suite 100, Cambridge Ontario, N2S 2L3 • Tel. 519-621-6536 • Email info@sesotec.us • Website www.sesotec.ca

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Machines run primary, secondary packaging Expertise ranges from flexible packaging to case packing.

lpha to omega, beginning to end. Companies in the Paxiom Group offer a portfolio of machines that perform tasks ranging from primary packaging to preparation for shipment. On the primary packaging side, WeighPack Systems (Booth C-3614) Montreal, Quebec, Canada, and Sleekwrapper (Booth C-3614) Las Vegas, Nevada, focus on flexible packaging. Sleekwrapper offerings include the servo-driven, stainless steel Sleek40 horizontal flow wrapper. It offers a maximum web width of 15.5 in. (400mm) and achieves a rate of 60 packs/min. For higher volume requirements, a two-up jaw version outputs up to 100 packs/min. A fully adjustable forming box enables handling of a variety of pack sizes. Non-proprietary servo motors and drives expedite changeover and adjustment of the four-axis wrapper. Cantilevered body and infeed simplify cleaning and maintenance. Measuring less than 7 ft. and equipped with wheels, the unit fits on lines with limited space. WeighPack began 2017 in its new 70,000-sq.-ft. building. The move to the larger, state-of-the-art facility was made to keep up with rising demand.

“We are extremely fortunate to continue our forward trajectory as a leading supplier of automated packaging solutions,” says Nicholas Taraborelli, vice president Sales. The new facility triples production space and features an equipment showroom, a customer training classroom and a 2,000-sq.-ft. industrial refrigerator to bring product to specified temperature and humidity levels for equipment testing. WeighPack supplies equipment for flexible packaging lines under the CombiScale, Swifty, VerTek and XPdius names. WeighPack’s high-performance XPdius Elite vertical/form/fill/seal (V/F/F/S) machine is engineered for precision, reliability and long-term operation. Capable of running nearly 100 cycles/min., the servo-controlled machine produces finished bags measuring up to 13 in. wide by16 in. long. Accessing machine parts and inner workings is hassle-free as doors are easily removable and operators have both front and back access to machine components. Equipped with a cantilevered air film shaft, the XPdius machine eliminates the need for film-holding side

COMPANIES IN THE PAXIOM GROUP OFFER A PORTFOLIO OF MACHINES THAT PERFORM TASKS RANGING FROM PRIMARY PACKAGING TO PREPARATION FOR SHIPMENT. chucks, which simplifies and expedites changeover. Another time-saving feature is toolless parts removal when loading film, replacing pull belts and performing routine maintenance. If an end user prefers pre-made pouches, the Swifty bagger handles a variety of styles including standup. Engineered to be reliable, easy to service and operate and faster to clean, the machine operates at up to 40 bags/min. A horizontal infeed conveyor with easy-to-load bag magazine ensures consistent, square entry. Other standard features include a photo sensor for bag opening detection,

in metal detection METAL DETECTOR

At a much lower cost of ownership than x-ray systems, this new simultaneous multi-frequency technology provides food producers, especially those with difficult applications, a cost effective alternative for their food safety programs.

CMY

Stop by Booth C-5204 to learn about the INTERCEPTOR Metal Detector and see our fully integrated “MEGATRON DETECTOR SYSTEM”, consisting of 4 Metal Detectors including a Multi-aperture Metal Detector System.

INNOVATION STAGE PRESENTATION: SEP. 27TH @12 PM | C-1041

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

funnel clog sensors, variable speed control and Allen-Bradley touchscreen control. For the end of the line, Eagle Packaging Machinery (Booth C-3614) Miami, Florida, designs and manufactures machines to handle any corrugated tray or case—self-locking, glued or taped— for display or shipping purposes. Brands include Boxxer, BoxxPak, PopLok, Vassoyo and Z Zag. The compact, mobile PopLok automatic tray former erects self-locking, fully recyclable corrugated and paperboard trays with or without a hinged lid. Blanks are placed in a hopper and the trays are pulled into the forming section and under forming plows to erect the side and end panels. Minor flaps fold simultaneously. Passage through a set of side bars fold and lock the rollover flap into place. The PopLok machine forms one-tuck, two-tuck and multi-tuck trays and gently handles corrugated or paperboard to ensure graphics are not marred. For more information, visit www.eaglepm.com, www.sleekwrapper.com, www.weighpack.com. SD

WeighPack’s new building offers expanded production space and areas for customer training and product testing. Other amenities include a fitness center, entertainment room and an auditorium with stadium seating.

Powering Ideas for Packaging Innovation Sponsored by:

Lower South Hall | Booth S-6519 Sponsored by The Dow Chemical Company, the 14th Annual Showcase of Packaging Innovations® returns to the Containers and Materials Pavilion with an inspiring display of innovative packaging from around the world.

See award-winning packaging entries from: • ABRE—Brazilian Packaging Association

• HCPC—Healthcare Compliance Packaging Council

• AIMCAL—Association of International Metallizers, Coaters and Laminators

• IMDA—In-Mold Decorating Association

• AMEE—Asociación Mexicana de Envase y Embalaje

• IoPP—Institute of Packaging Professionals

• DOW—The Dow Chemical Company • DuPont—E.I. DuPont de Nemours and Company • FPA—Flexible Packaging Association • FSEA—Foil and Specialty Effects Association

• IAE—Instituto Argentino del Envase • OpX Leadership Network • PPC—Paperboard Packaging Council • The Tube Council • WPO—World Packaging Organisation

2017 PACK EXPO Las Vegas

Oxygen or Moisture Issues?

SHOW DAILY

September 26, 2017

Take control of your product’s packaging environment.

Bakery protects quality Reduce oxygen levels to extend product shelf-life

Control moisture and maintain a speciﬁc ERH

New cookie line benefits from x-ray inspection and checkweighing.

W Our products are designed to help manage oxygen and moisture levels across a broad spectrum of packaging categories. Don’t wait until your product fails. Use our active packaging solutions to protect your products.

Visit Booth # 6286 (South Hall) To Learn How Active Packaging Can Help You.

www.multisorb.com

PackExpoDaily_1-4page_Layout 1 9/14/16 11:24 AM Page 1

Trust the name these names trust. PDC - the leading name in Shrink Sleeve Labeling and Tamper Evident Banding equipment. • PDC Machines – the toughest, most reliable workhorses on the market • Advanced Blade Technology – PDC Blades last months, not days • Full Vertical Integration from engineering to metal fabrication • The PDC Service Team – wherever and whenever needed • 50 Years of Innovation, Service and Reliability

ADVANCED BLADE

Technology

PDC BLADES LAST MONTHS, NOT DAYS! Rugged, resharpenable blades mean reduced downtime.

NO SPINNING KNIVES! PDC Guarantees Ultimate Productivity

8 Sheehan Avenue Norwalk, CT 06854 t: 203.853.1516

Visit us at Pack Expo – Booth #N-5136 #C -4225

www.pdc-corp.com

SHRINK SLEEVE LABELERS | TAMPER EVIDENT NECK BANDERS | MULTIPACKER SHRINK TUNNELS | CONTRACT SLEEVING | STRETCH SLEEVING ®

TABASCO is a registered trademark; the TABASCO bottle design and label designs are the exclusive property of McIlhenny Company, Avery Island, LA, USA 70513. www.TABASCO.com

ith the purchase of a new cookie line in 2016, La Provence, San Marcos, California, turned to Mettler-Toledo (Booth C-1814, N-306) Tampa, Florida, for inspection equipment to protect product quality. “It’s typical in the food industry to see companies simply react to problems,” says Philip Dardaine, CEO of La Provence, a family-owned wholesale bakery, which produces artisan breads, pastries and cookies under its own name and for private-label customers. He notes, “Our x-ray equipment, metal detectors, checkweighers and tank scales allow us to be proactive and confident that all our products are exceptional. The most important thing is that our food is safe, for the sake of consumers and customers as well as ourselves. We take food safety very seriously. That’s why we rely on the Mettler-Toledo Product Inspection Group.” He recalls, “Our first x-ray system was Safeline’s SmartChek, which we’ve had for over 10 years now. We’ve been very impressed with its accuracy and ease of use. That’s why we decided to go straight to x-ray for our new cookie line last year. Our sales rep, Kirk Isham at Pacific Packaging & Inspection, supported the decision.” La Provence installed this latest x-ray machine, a Safeline X33 unit, to inspect 5–16 oz. tubs of cookies. As Mettler-Toledo’s next-generation solution, it features the same detection sensitivity as the SmartChek and AdvanChek models but with a lower watt generator to reduce power consumption and operating costs. Dardaine reports, “Detecting metal is imperative when you’re using metal mixers, and the X33 has incredible detection sensitivity. Not only can it find metal better than most metal detectors, but a system this powerful can identify something even as thin as a piece of fabric. Any foreign object gives customers a bad taste, both literally and figuratively. I’m a big believer in x-ray detection.” Mettler-Toledo also installed a Hi-Speed XC3 checkweigher on the same cookie line to detect and reject under- and over-filled packages. This economical checkweigher is compact and dependable, achieving 100% weight inspection with an accuracy of +/- 1g. Handling up to 100 packages/min. and products weighing up to 7.7 lb., the XC3 checkweigher features a dashboard-style touchscreen to provide easy access to product and machine performance information.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

“The primary purpose of this checkweigher is to make sure that the cookies in the tub don’t weigh less than the amount on the label,” explains Dardaine. “The additional benefit is that it also rejects overweight packages to help us quickly identify and correct problems before we sell a thousand tubs with too many cookies. This improves our yield and essentially pays for the machine.” La Provence installed its first Mettler-Toledo system, a PowerPhase metal detector, in 1997. Twenty years later, it’s still in operation. Inspecting both individually packaged and bulk trays of breads and pastries, this system achieves superior detection sensitivity with high frequency coil technology and advanced head geometry. False rejects are virtually eliminated with the use of a Faraday screen that filters interference. “Many years ago, it was our customer, Starbucks, who encouraged us to protect our brand by protecting our quality. We researched metal detectors and spoke with other bakeries that worked with Starbucks,” recalls Dardaine. “We choose Mettler-Toledo because of their well-recognized and respected name, and we choose PowerPhase for its sensitivity and consistency. When it comes to inspection equipment, we want the best.” La Provence also turned to Mettler-Toledo for two new tank scale systems in 2016 that utilize advanced IND780 weighing terminals. Dardaine explains, “These scales measure ingredients as they are dumped or conveyed into the kettles, which allows us to make recipes more accurately. Tank scales are tricky to install, because you have to work with welders, modify the tanks and position them correctly. We needed a world-class manufacturer and wanted Mettler-Toledo on our team.” He concludes, “When it’s all said and done, our inspection systems protect our product quality. From a commercial standpoint, this great equipment impresses our customers and builds our reputation. Our relationship with Mettler-Toledo shows that we care about putting out a safe product.” For more information, visit www.mt.com/safelineus. SD

The Safeline X33 x-ray inspection system at La Provence checks tubs of cookies for dense foreign material, including all types of metal, and automatically rejects product with contaminants.

Dynamic accumulation

UNTOUCHED As the market leader in spiral conveyors in the primary packing industry we think of solutions for elevating and accumulating packed items. “The Untouchable” AccuVeyor AVh is the only dynamic accumulator on the market that features a patented one-belt system resulting in contact free product handling. A solution for accumulating products with varying widths or shapes, or for those that cannot withstand being placed under pressure or being clamped. At AmbaFlex it’s not just about building the right equipment, it’s about developing a special solution for you.

SEE THE AccuVeyor AVh AT PACK EXPO BOOTH #6331

WWW.AMBAFLEX.COM

2017 PACK EXPO Las Vegas

Find Your Way to Innovations Pavilions make it easy for you to locate specific solutions and suppliers with special expertise.

Lower South Hall Explore new frontiers in branding, including digital printing and labeling innovations. For inspiration, visit

sponsored by:

SHOW DAILY

September 26, 2017

Conveyor safety: priceless And well worth the minimal additional cost.

hen it comes to conveyor safety, Multi-Conveyor (Booth C-4416) Winneconne, Wisconsin, knows that taking a few additional precautionary measures, including spending a few extra dollars, are a worthwhile investment. Safety, in all aspects, is an important part of Multi-Conveyor’s design. Factors that are automatically considered include motor heat shields, bearing covers, shaft cut-out guards and end caps. Diverters as well as some star wheels get additional Lexan guarding. Access covers are generally designed to require tools to remove; this prevents untrained operators with no tools from getting into dangerous areas of the machine. Unfortunately, cost sometime causes some safety features to be bypassed. This may include pull cords along the conveyor, E-stop buttons at critical locations, backstops (rollback protection), audible and visual startup warning systems and lockout/ tagout devices.

Upper South Hall Specialized equipment and integrated systems for your candy, confectionery and gum production lines. Sponsored by:

Upper South Hall Take a closer look at the benefits of reusables in supplier exhibits and The Reusable Packaging Learning Center. Sponsored by:

Hinged access doors provide optimum security and enhance operator safety.

Preventative maintenance programs are very cost-effective, ensuring that all conveyor components are maintained for equipment longevity as well as safety. Prior to service, trained conveyor personnel should know what they need to check to perform maintenance in a safe manner. The end user is responsible for compliance with all applicable safety standards in its plant. However, Multi-Conveyor can assist in safety needs for new lines, as well as older or secondhand units that may

Multi-Conveyor celebrates its fourth safety award in five years: (l-r) Janice Wuestneck, safety coordinator at Multi-Conveyor; Joe Miller; Gwendolyn Arps; and Tom Paroubek, owner of the Paroubek Insurance Agency of DePere (Wisconsin).

require safety retrofits. Although it is completely up to end users to determine the safety comfort level and compliance for their situation, Multi-Conveyor is prepared to design, build and supply systems with all appropriate safeguards and continues to advocate safe application, installation and operation to ensure personnel come to no harm. Multi-Conveyor’s attention to safety begins in its own operation. In fact, it recently received its fourth ACUITY Safety Award in five years in recognition of its strong workplace safety record. As she presented the plaque, Gwendolyn Arps, senior loss control representative at ACUITY, a property and casualty insurer headquartered in Sheboygan, Wisconsin, explained: “Less than 4% of our manufacturing insureds earn this award due to the stringent selection criterion that includes management commitment to safety; safety best practice implementation for your size and company operation; and low claim frequency and severity rates.” At Multi-Conveyor, safety is taught to every employee. Factors that earned the award include absolute minimal employee lost-time accidents, a meticulous working environment and a genuine concern for the well-being of employees. Multi-Conveyor’s safety record also contributed toward an excellent Experience Modification Rate, a rating used by the insurance industry to determine worker’s compensation rates. Joe Miller, COO at Multi-Conveyor, concludes, “The ACUITY Safety Award is a testament to the commitment to the overall work ethics practiced by our employees as they apply safety principles and continue their dedication to the programs we’ve put in place. In our industry, workplace safety hazards are subject to continual change based on our current projects. It requires a considerable amount of skill and effort by our Safety Team to continually identify and react to new situations.” For more information, visit www.multi-conveyor.com. SD

FOOD AND BEVERAGE PACKAGING SOLUTIONS Safeguard Inspections, Improve Quality, and Protect Your Brand with Machine Vision and Industrial Barcode Reading

Visit us at BOOTH C-5338

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

The future remains modular Ralf Schubert, managing director at Schubert, is certain that modularity enables the greatest possible flexibility.

he concept of offering packaging machines as modular systems and thereby achieving the greatest possible flexibility in top-loading tasks, has been the cornerstone of Gerhard Schubert, parent company of Schubert North America (Booth S-7665) Charlotte, North Carolina. Since its founding 50 years ago, the family-run business has continuously advanced its modular machine engineering. Managing Director Ralf Schubert is convinced that the opportunities created by modular components are far from exhausted. In this interview, he talks about the benefits of modularity and the opportunities it provides in the digitization of industrial production. SHOW DAILY: Why is modularity superior to other concepts? SCHUBERT: Modularity delivers lasting benefits. With modular systems, the individual components are already known and tested. You know whether the principle works, and you can therefore save time and costs in systems planning. If specifications such as dimensions and the number of boxes to be filled are known, the line can then be easily assembled accordingly. In my experience, the best concepts always arise when using standard modules. And it is with this in mind that our designers always use the standard catalog as a building block—with only the robot tools being developed for each task. A big plus is that modules can be easily combined or replaced. This allows the high-level flexibility that is increasingly important for many customers. For example, if a customer needs more performance, we simply add another sub-machine

rate, for example, a thermoforming unit, a punching unit or a filling unit. With these components, we also make use of standard solutions that can be easily integrated into a TLM line, without the products having to be removed and grouped again. With this principle, we remain faithful to our promise to always offer the most flexible solution on the market, while eliminating the interface between primary and secondary packaging. SHOW DAILY: What benefits does modularity offer in the digitization of industrial production?

Modularity makes it possible to configure machines flexibly.

to the existing system. Working with other packaging solutions, customers may actually need to invest in an all-new system [to expand production]. With Schubert solutions, however, extensions are intrinsic to the system design and this definitely pays off . . . in the long run. SHOW DAILY: What is Schubert currently working on in the area of modularity? SCHUBERT: Today, with our seven modules, we can perform all standard tasks in the top-loading area. And this is why we are now also moving into special processes with our modules, which would usually be addressed with our TLM systems. This includes, for instance, filling coffee capsules, thermoforming and sealing plastic trays or filling shampoo bottles. Since we don’t think in terms of machine types, but rather in components, we can simply incorpo-

SCHUBERT: Modularity brings unique advantages to the configuration. One example is the TLM configurator, which we use for planning and which is readily available on our Internet site. We now want to take the digital representation of our modules a step further. In the form of a digital twin, we are currently depicting a fully functional simulation of our machines on a software platform. This platform is then not only the basis for our internal structural design, but it will also be available to the customer, for example, for production planning. In the form of the digital twin, it is possible to test—quickly and cost-effectively—[and determine] which solution is best suited for the task or what changes are needed. This saves time and money through test runs in a virtual environment. And errors can be detected and resolved prior to commissioning. SHOW DAILY: From your perspective, what would the perfect module look like? SCHUBERT: Absolute modularity would be a given if fully flexible robots were to work on the lines. A universal robot would represent the perfect module. It would be mobile and could be used at different positions, depending on the task at hand. In this scenario, a line would consist of two modules: the conveyor belt and the robot, which would automatically equip itself with the right robot tool. This would represent a self-configuring machine with maximum flexibility. Let’s see what we will be offering in a few years—with increasingly intelligent controls and further reduced mechanics. For more information, visit www.schubert-na.com. SD

Ralf Schubert, managing director, Gerhard Schubert, parent company of Schubert North America, is convinced of the benefits of modular robots.

You ensure food safety. You rely on highly efficient packaging processes. We supply flexible automation solutions - worldwide. WE ARE THE ENGINEERS OF PRODUCTIVITY.

Automation Solutions for End of Line Packaging & Food Processing Industries Come visit us at: Booth#

5408

Are you ready for the Revolution in Pneumatics? www.festo.us/packexpo

Find smart solutions for your packaging tasks Product flexibility and customization are key challenges in the packaging industry. With our mix of pneumatic and electric technologies and components you will be optimally placed for flexible and economical automation - whether it's for primary or end line packaging.

Pack Expo Full Page Ad (9.25x11.125) - VTEM.indd 1

For more information: Call: 1-800-Go-Festo 1-800-463-3786 www.festo.us/packaging

8/24/2017 5:21:31 PM

We’ve got you covered with what you need to know.

Packaging World is the world’s leading packaging publication serving professionals across all industries, published monthly and at Packworld.com. Healthcare Packaging is the leading media brand serving the life sciences

packaging market, published in print six times per year. Find HCP online at HealthcarePackaging.com. Learn more about all our media brands at PMMIMediaGroup.com.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Your One-Stop Conveyor Manufacturer

Accumulate, Alpine, Elevate, Incline

Sanitary, Washdown, Food Grade Agency Compliant

NEW! Slim-Fit Booth #4416

Marchesini adds Dumek brand Vacuum turbo-emulsifiers process liquid and creamy products.

Quality. Safety. Experience.

Combine, Merge, Divert, Index, Sort

Transfer, Push, Rotate, Flip, Turn

urbo-Mek 150 and Turbo-Mek 1000 vacuum turbo-emulsifiers by Dumek, a new brand of the Marchesini Group, parent company of Marchesini Group USA (Booth N-215) West Caldwell, New Jersey, mix liquid and creamy products such as emulsions (cream/milk products), serums, oils and balms, gels and lotions for the cosmetic and pharmaceutical industries. Special versions of the machines accommodate other products such as makeup, suppositories, hair dye, toothpaste, mud products and shaving cream. The vessel, the core of the 150L and 1,000L vacuum turbo-emulsifiers, is equipped to load the raw materials, discharge finished product and monitor the process. The Dumek machines address the growing importance of the cosmetic market. “Figures tell us that the American beauty and personal care market was worth $92.3 billion in 2016,” reports Roger Toll, executive vice president of Marchesini Group USA. This represents a 21% slice of the worldwide market, an impressive percentage that is expected to rise to $111 billion by 2021. He says, “PACK EXPO will be an excellent opportunity to meet our customers and discuss what they need in this field.” The Turbo-Mek systems rely on complementary slow and fast mixing. Slow mixing involves a coaxial movement that continuously moves the bulk and favors heat exchange via scrapers. Fast mixing depends on a homogenizing turbine-stator and rotor group at the bottom of the vessel. A universal turbine-stator and three-blade helix rotor (multi-blades on the Turbo-Mek 1000 model) handle a wide range of products. The coaxial movement is suitable for highly viscous products. For medium-density products, the coaxial movement can be replaced by a double-planetary slow mixer. Products are loaded through a valve on the cover. A hopper on the cover enables the addition of auxiliary substances such as essences, coloring solutions, active ingredients and scents. The cover includes a wiper-equipped sight glass for observation of the process. There is also a timed lighting system for better internal inspection. The vessel is hermetically sealed and can reach 80mBar at 20 C by means of the vacuum pump. The vacuum process prevents air from getting trapped in the product and helps load liquids and powders. During heating and cooling phases, product temperature is controlled by a probe on the bottom of the vessel. A mushroom drain valve on the bottom of the vessel empties all liquid or cream. A discharge pump also can be installed. For more information, visit www.marchesini.com. SD

The operator interface controls temperature and vacuum and vessel movement on the Turbo-Mek 150 and Turbo-Mek 1000 vacuum turbo-emulsifiers, while Dumek’s SCRIBA software records working parameters.

Multi-Conveyor LLC

Your best...conveyed better. www.multi-conveyor.com

1-800-236-7960

Booth C-4416 Come Visit Us!

87B Sand Pit Road Danbury, CT 06810 www.rincopackaging-usa.com www.rinco-usa.com 203 744-4500

S AT VISIT UEXPO K C A P

BOOTH 9 S-604

The Next Big Revolution in Package Sealing Technology

Can you solve today’s challenges with yesterday’s machines? Smart machines drive smart manufacturing. Shouldn’t machines be smarter to meet your demands?

Smart Manufacturing Demands Smart Equipment Smart Manufacturing, enabled by The Connected Enterprise, is driving new opportunities machine builders that provide intelligent manufacturing equipment that easily integrates into your facility, provides access to information, and enables agile reaction to changing market demands. Our PartnerNetwork™ is committed to providing high-quality, innovative machinery built on Rockwell Automation technology.

For more information visit

Visit Rockwell Automation OEM Partners exhibiting at PACK EXPO 2017 and see our solutions in action. Aagard Group, LLC

S-5927

Columbia Machine, Inc.

C-2836

NJM Packaging

N-307

ADCO Manufacturing Company

C-3243

Combi Packaging Systems, LLC

C-2228

OPTIMA Machinery Corporation

C-4736

AFA Packaging Systems Ltd.

C-3827

CT Pack S.r.l.

S-8067

Pearson Packaging Systems

C-2220

ARPAC Corporation

C-2435

Delkor Systems Co.

C-4340

Premier Tech Chronos

S-6113

Bradman Lake, Inc.

C-4027

Douglas Machine, Inc.

C-2014

R.A. Jones

C-3800

CAMA 1 S.P.A.

S-7250

N-214

Schneider Packaging Equipment

C-2420

Catbridge Machinery Company

S-8353

Fargo Automation, Division of Korber Medipak

C-2614

C-4329

C-4233

Triangle Package Machinery Co.

Cavanna Packaging USA, Inc.

Focke & Co.

C-3445

S-8055

C-3906

Wulftec International, Inc.

Central States Industrial (CSI)

Intelligrated, Inc.

Cloud Packaging Solutions

C-5033

Massman Automation Design, Inc.

C-3200

Nercon Engineering & MFG, Inc.

C-4914

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Weiler joins ProMach family Specialist in high-speed rotary labeling, serialization and coding launches two machines at Healthcare Packaging EXPO.

roMach (Booth C-3218, C-3225) Covington, Kentucky, expanded its Pharmaceutical Packaging Group in May 2017 with the acquisition of Weiler Labeling Systems (Booth N-307) Moorestown, New Jersey. The addition of Weiler Labeling Systems expands ProMach’s capabilities in the complex serialization, documentation and Factory Acceptance Testing (FAT) requirements of pharmaceutical and medical packagers. A leader in premium highspeed rotary labelers for more than 25 years, Weiler Labeling Systems holds six patents for its systems. In addition to the pharmaceutical marketplace, it serves packagers of personal care products and other consumer goods. “Weiler has built a stellar reputation among the world’s leading pharmaceutical companies, and their solutions are a great addition to our product portfolio,” says Michel Lapierre, president of ProMach’s Pharmaceutical Packaging Group. He notes, Weiler’s “expertise and vision have repeatedly put them at the forefront of pharmaceutical industry trends well before they are adopted in the marketplace. Combined with the existing solutions of our NJM Packaging brand, we can now offer customers one of the most sophisticated pharmaceutical labeling and packaging platforms in the industry today.” Weiler Labeling System’s standalone LC-100 coder minimizes changes to the labeling operation, simplifies validation and keeps packaging lines running at peak efficiency.

Weiler Labeling Systems President Ted Geiselman joins ProMach as vice president and GM.

WE CAN NOW OFFER

NEW PRODUCTS

CUSTOMERS ONE OF THE

Weiler Labeling Systems is introducing a new logo and two systems at Healthcare Packaging EXPO. “Part of our transition from being an independent company to being part of the ProMach team required that we determine how best to represent our brand from a logo perspective going forward. We are excited to be displaying the WLS name and signature diamond logo within the new overall ProMach branding scheme, which we feel will bring us even more name recognition,” says Geiselman. Working offline, the LC-100 coder unwinds, prints, inspects (if needed) and rewinds labels, maintaining a print placement accuracy of +/0.020 in. (0.5mm). The LC-100 coder on display highlights LabelTracker serialization technology from Optel Group (Booth N-309) Quebec City, Quebec, Canada, along with a D320i laser from Domino Amjet (Booth C-2225) Gurnee, Illinois. The continuous-motion, servo-driven coder prints variable data onto pressure-sensitive labels at speeds up to 3,000 in./min., allowing one unit to supply coded and/or serialized labels to multiple labelers. An optional Interceptor reject mechanism automatically removes rejected labels from the roll. The LP-100 printer features an ultraviolet-curing drop-on-demand (DOD) printer from another ProMach company, Greydon (Booth C-2814, N-307) York, Pennsylvania. Capable of printing high-resolution line barcodes, serialized 2D DataMatrix barcodes and human-readable codes, as well as high-impact graphics in full color or black and white, the system operates at speeds up to 7,500 in./min. Superior print quality and print wear resistance on most substrates eliminate the need for special coatings or preprinted areas. As with the LC-100 coder, the Interceptor automated reject mechanism is available as an option. The LC-100 coder and LP-100 printer both handle label rolls up to 18 in. (457mm) in diameter with a 3-in. (76mm) core. Print changes are quickly made via recipe downloads on the color touchscreen control panel. Label styles can be changed in less than 5 min. with no tools or change parts. Low-level, end-of-web and broken-web detection can be programmed to flash a light and/or send an alarm to operators. The human/machine interface is password protected with multiple levels of access to help secure the operation.

MOST SOPHISTICATED PHARMACEUTICAL LABELING AND PACKAGING PLATFORMS IN THE INDUSTRY TODAY Equipped with Ethernet ports, the LC-100 coder and LP-100 printer can be connected to plant networks to collect data for reporting purposes and enable remote diagnostics. Designed to meet the demands and requirements of pharmaceutical and medical device manufacturers, the compact units feature a balcony-style structure, integrated electrical enclosure and industry-leading warranty. Another recent product introduction, an integrated label serialization system, pre-codes bottles during handling. By employing advanced vision recognition systems, bottles remain in registration on a rotary labeler, while serialized label codes are associated with the bottle tracking codes. During final packaging, bottles can be aggregated simply by reacquiring preprinted tracking codes. Integrated label serialization reduces production time, effort and speed to market. For more information, visit www.ProMachBuilt.com, www.WeilerLS.com. SD Digitally printing on-de-

mand on the LP-100 printer allows end users to reduce label inventory.

VISIT US AT BOOTH# S-8022

complexity was made simple?

Skwezloc® Locking Collar improves lock reliability. For improved lock reliability compared to old and competitive designs, the new redesigned SealMaster® Skwezloc® Locking Collar achieves improvement through an innovative circumferential groove on its inner ring bore that reduces stress on the inner ring when properly clamped to the shaft. A larger cap screw and collar also improves the clamping force. By reducing the stress on the inner ring and adding a groove that decouples from the inner ring to improve elasticity, Sealmaster Skwezloc locking collar has a design that meets customer shaft tolerance need, especially in the warehouse distribution, parcel distribution and baggage handling industries. Visit us at www.RegalBeloit.com

Scan for more information!

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Loads move in 2D plane Actuator supports pick-and-place, sorting and loading tasks.

ntelliAxis™ multi-axis electric linear robot actuator from Bimba (Booth S-6149) University Park, Illinois, moves loads in a 2D plane, either X-Z or X-Y. Employing a one-of-a-kind, two-axis system, the unit features a single continuous belt that serpentines around the two axes eliminating the need for a motor in the Z- or Y-axis while driving a pair of coordinated motors in the X-axis. These configurations, known as T-bot and H-bot within the industry, permit synchronized control

for complex motion movement profiles such as circles, ellipses and sine waves. An optimal solution for applications that require X-Y or X-Z distance or high-speed motion with a robust load and moment loading capacity, IntelliAxis actuators are ideally configured for pickand-place, sorting, loading, assembly and other material handling tasks. The system provides distinct advantages over traditional linear actuators. The durable pair of

PUZZLED?

motors for the X-axis offers high thrust and high speeds, while the single belt system means less overall Z-axis load and reduced X-axis motor size. IntelliAxis Product Manager Ed Long says, “With these new actuators, users will realize significant cost savings. The thrust and torque of both X-axis motors converge to provide twice the thrust of a single motor in the Z-axis, while the absence of a motor in the Z-axis eliminates the need for cable tracks and expensive, flexible cable.” Furthermore, says Long, “a three-axis gantry can be created simply with the addition of a single axis actuator for applications requiring 3D motion.”

we have solutions to fit your every need

case packing |pouch packing palletizing | Robotics case erecting i case sealing cartoning | Custom Solutions

auto & SEMI auto fillers drum & Tote Fillers container handling|Denesting

Booth c-3200

shrink bundling i shrink wrapping bag & pouch filling and sealing

The IntelliAxis electric linear robot actuator is designed for medium- and heavy-duty, two-axis industrial applications that require flexible motion within a 2D plane.

The patented ARC Power Self-Tracking timing belt is steel-reinforced and provides motion in both axes. It is constructed to reduce noise and vibration, eliminate backlash and cogging and deliver higher thrust per unit size. “Ideal for high-speed applications, it is the most innovative and efficient timing belt in the world,” concludes Long. For more information, visit www.bimba.com. SD

Booth c-4409

cognex (Booth C-5338) and Orbis (Booth S-8001) for sponsoring nametag lanyards so you know who is who on the show floor.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Water-soluble film changes shaving Work up a lather without the can or brush.

ingle Use Shaving Cream Minis deliver shaving cream in a pod that dissolves with water in your palm to provide a moisturizing lather. Innovation from Pacific Shaving, San Francisco, California, is shaking up the wall of cans and tubes in the personal care aisle of Target stores nationwide. Representing the first truly innovative product in the shave preparation category since shaving gel was introduced in the 1970s, the Minis deliver an exact amount of shaving cream in a convenient form ideal for everyday use and for travel. “There has been a great deal of innovation and disruption happening in shaving for razors and blades—but not much for shaving creams and aftershaves,” says Stan Ades, co-founder of Pacific Shaving. “We strive to develop innovative and effective shaving care products for men and women, and Single Use Shaving Cream Minis fit perfectly with that goal.” To develop the Minis, Pacific Shaving partnered with Monosol, A Kuraray Division (Booth S-8319) Merrillville, Indiana, a leading provider of water-soluble film for products like unit-dose laundry and automatic dishwasher detergents. “We’re always asking what can’t we put in a packet that dissolves in water,” reports P. Scott Bening, MonoSol’s president and CEO. “We have seen success in laundry detergents, automatic dishwasher detergents, food coloring and pool and spa products in water-soluble film, so why not enhance convenience in personal care products? With Pacific Shaving . . . , we’re unleashing a new, innovative way to deliver shaving cream.” A standup pouch holds 40 single-use shaving cream pods.

The food-grade, water-soluble film improves convenience by delivering shaving cream in easyto-use, pre-measured pouches that release their contents when exposed to water. “By taking cues from adjacent market categories with respect to form, function and packaging, Single Use Shaving Cream Minis are at once completely new

Water-soluble film pods provide just the right amount of shaving cream.

and completely familiar to consumers,” says Ades. “Like laundry and automatic dishwasher single doses, we expect the Minis to change the way people shave, particularly in a world striving for convenience.” For more information, visit www.monosol.com. SD

THE BEST DESERVES THE BEST Since 1992, Marchesini Group USA has been one of the leading companies supplying the most technologically advanced packaging solutions to the North American pharmaceutical and cosmetic industries. MARCHESINI GROUP USA: PROVIDING THE BEST SINCE 1992.

info@marchesiniusa.com WWW.MARCHESINI.COM

BOOTH N-215

When Leading OEMs Look for Agents, Make Sure They Find You.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

PMMI redesigns website Changes reflect the Power of PMMI.

P A PMMI Directory of Agents listing brings successful partnerships to you. PMMI members are North America’s leading processing and packaging OEMs, and they’re looking for sales agents. Make sure they find you with your free listing in the PMMI Directory of Agents. It’s a key resource for members ready to expand. The Directory saves you time and increases the chance for successful partnerships by matching you with OEMs based on your areas of expertise and their target markets.

To learn more and include your free listing in the Directory of Agents, visit pmmi.org/agents.

MMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, redesigns its website, www.PMMI.org, to keep pace with the manufacturers it supports. The revamped site also expands and tailors offerings to unite the packaging and processing industries and keep up with the rapid pace of innovation, increasing consumer demands, new regulations and general economic developments. The new design is tailored to the user—PMMI member, end user or other interested party—and reflects all the ways PMMI serves its stakeholders. It is organized along three pillars: •• PACK EXPO portfolio of trade shows unites the world of packaging and processing •• PMMI Media Group connects packaging pros to the latest solutions, trends and innovations in packaging and processing on a daily basis •• PMMI Business Drivers equip the makers of packaging and processing technologies with resources to succeed in a global marketplace. “While our core mission has not changed, PMMI today is not the same association we were a few years ago,” explains Charles D. Yuska, president and CEO, PMMI. He notes, “We have carefully and thoughtfully expanded to better serve the thriving packaging and processing industries. The programs and services we provide through our trade shows, media group and business drivers are more robust than ever, so it’s critical that our website be an easy and engaging place to navigate our offerings.” Several enhancements improve navigation: •• A My PMMI section allows easy updates of email preferences and access to PMMI’s Business Drivers •• A new Sales Agent Directory gives members access to PMMI’s searchable database of sales agents and allows download of records to a Favorites section •• The updated Business Intelligence Library is organized by type of report. For more information, visit www.PMMI.org. SD

A marking and coding automation platform that’s simple to integrate? Now that’s Mpressive. Automate changeovers. Reduce recalls. Scale without limit. Only MPERIA® cuts the cost and complexity of centralizing control of your packaging lines so you can stop waiting and start updating.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Vepo Cheese and Multipond: a happy marriage Venerable cheese maker relies on modern technology.

epo Cheese, Bodegraven, The Netherlands, was founded in 1920, but its operations take advantage of 21st century technology. The successful family business with 180 employees cuts, grates and packages millions of kilos of cheese each year for delivery to foodservice, industry and retail outlets throughout Europe. Operations consist of two modern production plants plus a storage and distribution center.

Marc van der Bij of Vepo Cheese worked closely with Multipond to interface the weighers to the company network and install displays, which show production information such as weighing accuracy and the amount of product needed to complete the order.

Vepo Cheese has applied weighing technology at its production plant in Oudewater, The Netherlands, for dozens of years. It all started with linear weighing systems from Atoma, the parent company of Multipond and its subsidiary, Multipond America (Booth S-6356) Green Bay, Wisconsin. Since then Multipond has supplied the Oudewater plant with several multihead weighers. Various output and speed capabilities handle retail packages of 100g as well as foodservice packages of grated cheese ranging from 1–5kg. The Oudewater plant primarily produces, weighs and packages grated cheese. The Multipond weighing system works according to the combination principle. The grated cheese is first transported to the distribution cone and then goes through radially positioned feed trays to the pre-feed containers and the weighing containers underneath. The computer calculates the combination of weighments that comes closest to the required nominal weight. Multipond has supplied Vepo Cheese with several multihead weighers to handle sizes ranging from 100g retail pouches to foodservice packages weighing up to 5kg.

GREATER ACCURACY No checkweighers are needed. The Multipond weighing systems are calibrated by Multipond’s in-house inspectors. Accuracy is of paramount importance because Vepo Cheese packs must contain on average the specified weight without falling below a set threshold. If the hourly average is above the packaging weight, the company is faced with giveaway and lost revenue. But with the Multipond weighing systems there are no problems with giveway. As a result, René Klercq, operations manager at Vepo Cheese, is very satisfied with the equipment. He says, the Multipond weighing systems “are reliable, extremely accurate and . . . work perfectly. Besides, Multipond is a reliable partner to work with. If we need any service, they take action right away.” Last year, Vepo Cheese and Multipond enhanced the control system. An interface connects the Multipond weighers to the company network. In addition, displays were installed on each line to show production information based on data from the Multipond weighers. Marc van der Bij, IT manager at Vepo Cheese, explains, “The hourly averages can now be clearly read from the display and recorded. If the average is too low, the display becomes red. Then the operators know they have to interfere. The display also shows how much production is still left to be run for an order. With this information, errors can be prevented.” The idea for the extra displays came up after a

check done by the NMi, Dordrecht, The Netherlands, a certifier of measuring instruments. “The NMi requires hourly averages,” says van der Bij. When the hourly packaging weight fell below the packaging weight, manual adjustments had to be made. This method was time-consuming and not always accurate. Now adjustments can be made more precisely. In addition, data is sent real-time through fiberoptic cables to Bodegraven. According to van der Bij an additional advantage is that incorrect operator settings can be prevented. “When the Multipond [weigher] has been set to 500 grams and the coder in the packaging machine to 1,000 grams, this will be automatically detected.” It was quite a challenge for Multipond to provide both the hardware and the software interfacing for the oldest weighers as well as for the stateof-the-art Windows CE-controlled systems. By having Vepo’s IT department communicate directly with the Multipond specialists in the plant, as well as Multipond’s Benelux office in Eindhoven, The Netherlands, a platform was created for a customer-oriented solution. Another advantage of the newly developed system is that the figures of the hourly average are transparent for the employees, visiting customers and external (BRC/IFS) auditors. “We have nothing to hide, everyone is always welcome, and we will be pleased to show what we are doing here,” says Klercq. For more information, visit www.multipond.com. SD

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Bemis hosts Insight Studio

emis (Booth S-8033, N-526) Oshkosh, Wisconsin, opens Insight Studio, a collaborative space in Meeting Room N-252, where attendees can bring projects and packaging questions to Bemis experts. The Insight Studio also serves as the site for presentations today on standup pouches, launching a pouch product and consumer reaction to pouched products (see schedule below). For more information, visit www.bemis.com/insight-studio, www.PackExpoLasVegas.com. SD

TUESDAY, SEPTEMBER 26, 2017 STANDUP POUCHES—A HISTORY OF EXPLOSIVE GROWTH AND A LOOK INTO THE FUTURE 10:00 AM

New standup pouch product introductions doubled between 2012 and 2016. Why? This pre-

sentation looks at what is on the market, uncovers what consumers have to say and discusses what may be next for standup pouches. Lynn Dornblaser Director of Innovation & Insight Mintel

CONCEPT TO LAUNCH—INSIGHTS ON BEST PRACTICES FOR MOVING YOUR POUCH PRODUCT FROM AN IDEA TO LAUNCH 10:30 AM

What are the critical steps on how to plan and execute the technical and tactical elements for taking your pouch from concept to market? Learn from a leading consultant who has led numerous projects with some of North America’s largest consumer packaged goods companies. Danny Beard President Packaging Specialists, Liquid Flexible Packaging Consulting

WHAT NEUROSCIENCE TELLS US ABOUT POUCHES ON RETAIL SHELVES 11:00 AM

Discover how eye-tracking technology can be used to enhance packaging design and go-to-market strategy for pouched product. Learn the results of a study that revealed a predictive model that links eye-track attention data to average sales on shelf. Julie Rice Research Analyst Package Insight & Clemson University SD

Pharmaceutical Packaging Including Serialization Tracking Solutions MODEL 126 TROTTER W PRESSURE SENSITIvE LABELER Dedicated to wrap-around labeling of round containers. It is a versatile machine ideal for pharmaceutical, cosmetic, personal care, as well as contract packagers. Speeds up to 150 cpm. Prepared for label inspection and serialization.

SOLID DOSE PACKAGING LINES UP TO 300 BPM

USA | NJMPackaging.com | 800-811-6990 | CANADA

NORTH

#307 • CENTRA L

#3418

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Line packages granola bars Demo provides first look at equipment.

osch Packaging Technology (Booth C-2800) New Richmond, Wisconsin, is showcasing a project that will produce and package granola bars on a fully integrated line for Riverside Natural Foods, Vaughan, Ontario, Canada. “The Bosch bar production and packaging system offers easy operation and cleaning as well as the right level of automation and format flexibility,” says Klaus Haebig, sales manager for North America at Bosch Packaging Systems. “For our MadeGood® granola bars, we wanted to find a best-in-class solution from mix to pallet, and Bosch offered leading technology for every part of the process,” reports Nima Fotovat, founder of Riverside Natural Foods. “At PACK EXPO we will be able to take a first look at parts of our new line, which is very exciting for us,” she adds.

After ingredients are mixed, the WRF 600 Flex roller former forms an exactly defined slab. Then the new WRW 600 Flex compression roller precisely compresses the slab to the specified height and weight. The WRF two-roller former concept in combination with a cross-flow tempering ensures an even mass slab and gentle product handling. Both, the WRF and WRW former operate with full flexibility in width and height and are designed to minimize or completely avoid any cutting off or “trimming” of edges. The rolled out slab is precooled, cut lengthwise and fanned out before being cut crosswise and cooled completely.

FLEXIBLE PRIMARY PACKAGING

Cooled granola bars enter the Sigpack DGDE distribution station and are gently placed in line. The electrical cabinet, amongst others, is now integrated into the layout itself, resulting in an increase Operating at 600 bars/min., the flexible in output/sq. m. The packaging line easily handles three formats intelligent Sigpack FIT of premium organic and allergen-free graproduct infeed with nola bars destined for export to more than 30 countries. linear motor technology facilitates push-button format changes, as well as fast, non-contact and gentle product feeding. Next, the products are transported to the Sigpack HRM flow wrapper, which wraps 600 MadeGood granola bars/min. Integration with Bosch’s patented, fully automated, high-performance splicing (HPS) unit enables seamless splicing, improves line efficiency by minimizing downtime and reduces product waste.

PACK

Integrated granola production line from Bosch Packaging Technology starts with mixing, concludes with palletizing.

FLEXIBLE SECONDARY PACKAGING Wrapped products continue to the Sigpack TTM1 top-load cartoner, which forms, loads and closes up to 100 cartons/min. The patented changeover concept allows for maximum pack style flexibility. Next an Elematic 1001 side-load case packer loads cartons into regular slotted cases. Both, the Sigpack TTM1 and the Elematic 1001 machines are ergonomic, robust and enable toolless changeover in just a few minutes. In the last step, a so-called “cobot” (collaborative robot) handles palletizing. Haebig notes, “Riverside currently packages three different formats for customers in over 30 countries. Consequently, quick changeover times are crucial in order to switch between the different formats with maximum efficiency and flexibility.” Fotovat concludes: “Bosch excelled in terms of expertise and consulting throughout the planning process. Their team was very understanding and took all of our needs into consideration, which we appreciated as such a young and small enterprise. Now we are eager to start production on our new line and realize the benefits of our investment.” For more information, visit www.boschusa.com. SD

E XPO

WELCOME TO A LIGHTER WORLD Ecolean’s approach to packaging is light - to the benefit of both consumers and the environment. We are a global producer of lightweight packaging solutions in liquid food, for chilled and ambient distribution. We aim to reduce our impact on the environment with convenient, innovative and eye-catching packages. To learn more visit ecolean.com Find us in stand

S-6551

NAA-1206 PWTS-15.1

ÂŠ 2017 Apex Industrial Technologies LLC. All rights reserved. Apex Supply Chain Technologies and its mark are registered trademarks, and AXCESS and Technology That Counts are trademarks of Apex Industrial Technologies LLC.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Lenze sponsors Lounges Four lounges provide respite.

s sponsor of Exhibitor and PMMI Member Lounges, Lenze Americas (Booth S-6033) Uxbridge, Massachusetts, provides a relaxing break during the show day for exhibiting personnel and members of PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia. Located in both the North and South Halls, the Loung-

es provide seating, coffee and a chance to recharge away from the busy show floor. The Exhibitor Lounges are located in rooms N-114 and S-111; PMMI Member Lounges may be found in rooms N-101 and S-221. All four Lounges open daily at 8 a.m. and close at 4 p.m. “Lenze is proud to sponsor the lounges again to provide refuge to exhibitors and members who spend

Want to make smarter operational decisions? Are you looking for a common set of industry guidelines?

Digital printing experts join forces

has the answer. Where CPGs and OEMs come together to provide solutions for the industry’s most pressing challenges.

Workforce Engagement Authentic | Proven | Performance

OneVoice | TCO

Journey to Sustainability Excellence

PMMI is excited to announce that the Alliance for Innovation & Operational Excellence (AIOE) is now the OpX Leadership Network

Protocols for Capital Equipment in the CPG industry PEER REVIEW ONLY

PACKAGING AND PROCESSING MACHINE GUIDELINES FOR CPGs AND OEMs

For more information on this document and other work from the OpX Leadership Network, please visit OpXLeadershipNetwork.org brought to you by:

Validating the Reduction of Salmonella and Other Pathogens in Heat Processed Low-Moisture Foods

TOTAL COST OF OWNERSHIP CHECKLIST

Please complete and return comments by July 20 , 2015

For more information on this document and other work from the OpX Leadership Network, please visit OpXLeadershipNetwork.org brought to you by:

brought to you by:

PMMI | 11911 Freedom Drive, Suite 600 | Reston, VA 20190

brought to you by:

PMMI | 11911 Freedom Drive, Suite 600 | Reston, VA 20190

Find out what’s beneath the tip of the iceberg. For more information on this document and other work from the OpX Leadership Network, please visit OpXLeadershipNetwork.org brought to you by:

PMMI | 11911 Freedom Drive, Suite 600 | Reston, VA 20190

One Voice for Hygienic Equipment Design for Low-Moisture Foods

For the Food & Beverage and Consumer Packaged Goods Industry and Their Suppliers

REPRINT

One Voice Factory Acceptance Tests

FALL 2014

PMMI is excited to announce that the Alliance for Innovation & Operational Excellence (AIOE) is now the OpX Leadership Network

REPRINT

SPRING 2015

Guidelines for the CPG Industry And Its Suppliers

SPRING 2015

REPRINT

PMMI is excited to announce that the Alliance for Innovation & Operational Excellence (AIOE) is now the OpX Leadership Network

brought to you by:

hours on their feet on the show floor,” says Susan Duval, marketing manager at Lenze Americas. “We recognize how important it is for them to be able to come to the Lounges to relax in a quiet place away from the bustling exhibit hall,” she explains. According to Chuck Yuska, president and CEO of PMMI, the Lounges provide a much appreciated respite from the hustle and bustle of the show. “We’re grateful to Lenze for providing this resource again in 2017,” he concludes. For more information, visit www.PackExpoLasVegas.com, www.HCPElasvegas.com, www.Lenze.com. SD

ith the acquisition of TrojanLabel, Herlev, Denmark, in February 2017, QuickLabel (Booth C-2731, N-532), West Warwick, Rhode Island, offers an expanded digital printing portfolio. The acquisition amplifies the strength and capabilities of both brands for in-house production of color labels. “QuickLabel and TrojanLabel provide customers with a broad portfolio of products spanning tabletop printers and light-production label printers as well as advanced specialty printing systems,” reports Gregory A. Woods, president and CEO of AstroNova, parent company of QuickLabel. For more information, visit www.QuickLabel.com. SD

PMMI | 11911 Freedom Drive, Suite 600 | Reston, VA 20190

OpXLeadershipNetwork.org Visit PMMI’s booth in the Central Hall Lobby for more information.

QuickLabel and TrojanLabel exhibit together for the first time as members of the AstroNova™ Product Identification business unit and showcase their digital printing expertise to help brand owners identify, track and market products.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Actuator streamlines changeover

n LSP Series case packers from Delkor Systems (Booth C-4340) St. Paul, Minnesota, two M10 robots from Fanuc America (Booth C-4800) Rochester Hills, Michigan, pluck pouches from an infeed conveyor. Pouches weigh up to 10 lb. each and can be handled at a rate of 100 pouches/min. The top-loading system accommodates regular slotted cases as well as retail-ready designs. Three models address a range of automation needs. Changeover is easy on the two less automated models because mechanical digital position indicators and digital feedback readouts from SIKO Products (Booth C-5633) Dexter, Michigan, expedite adjustments and increase the consistency of the settings. On the fully automated system, an intelligent AG25 actuator, also from SIKO, provides touch-free adjustments. The human/machine interface activates adjustments as soon as the operator selects the next recipe.

Presto Tape looking to expand sales force

resto Tape (Booth S-6728) Bensalem, Pennsylvania, continues to expand its sales force. Increasing sales of its competitively priced specialty tapes and floor protection products prompt the company to seek additional independent sales representatives for its U.S.-made products. Various territories are available, and positions offer a good commission structure. For more information, visit www.prestotape.com. SD

Secure and Robust Remote Monitoring/Maintenance/Collection with Delta’s DIACloud Platform DX-2300LN-WW Ethernet

DIACloud Internet

Private Virtual Tunnel: DIACom

Supports iOS/ Android Apps

Delta Cloud Service

Delta Industrial Control Products

3G DX-2100RW-WW

Delkor relies on partners like Fanuc and SIKO to provide LSP top-load case packers with different levels of automation to shorten changeover time.

The AG25 actuator was chosen because SIKO’s scalable devices make it easy to move through different levels of automation. The AG25 actuator features the same electric motor and gearing as the company’s older AG05 positioning drive. Data interfaces include Ethernet/IP, Profinet and EtherCAT, Sercos III and POWERLINK. For more information, visit www.delkorsystems.com, www.fanucrobotics.com, www.siko-global.com. SD

Web-based management platform

As a major contributor to Industry 4.0 and Smart Manufacturing, Delta expands its Industrial Automation portfolio to the Packaging Industry, to include IIoT ready technology & devices. Cloud routers and gateways for cloud connectivity to desktop, mobile, or any 3rd party device with Ethernet or RS485 access are available with built-in features including SMS and email alarm smart functions to make monitoring easy. With over 15 servers across the globe and store-and-forward technology – reliability, speed and robustness are insured at the platform level with DIACloud. Delta is introducing these new technology enablers at Pack Expo Las Vegas 2017, Learn how this helps machine builders design smarter and greener machinery – live demonstrations at

Booth C3400.

Presenting at Innovation Stage

Tuesday Sept 26th 11:00am C-1045

“Low-cost Machine Design using Application Specific Automation Innovations”

Editor’s Note: A version of this article appeared in the July 2017 issue of Packaging World. www.delta-americas.com/ia/DIACloud

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Machine vision supports compliance Machine vision helps leading citrus grower and packer comply with traceability initiative.

Faster, better, easier, and more convenient. KOCH is digital.

SAFEGUARDING PRODUCE The U.S. produce industry handles an estimated 6 billion cases/yr. On rare occasions contaminated produce finds its way into the supply chain. The PTI is designed to identify the source of contaminated produce much faster and more accurately than is possible with conventional methods. The number one benefit is reducing the risk to consumers by ensuring that contaminated products are removed from the supply chain as quickly as possible. The PTI also has the potential for large cost savings by narrowing the impact of potential recalls and helping the supply chain resume normal operation much faster than is currently possible. The PTI is based on a Global Trade Item Number (GTIN) that identifies trade items at all levels of packaging including item, case and pallet. Under current best practices, brand owners assign a 14-digit GTIN to every possible type of case based on the commodity, subtype, size, count, area of origin, grower, packer, etc. The GTIN along with the lot number is provided in human-readable form and encoded in a barcode on each case. Each subsequent handler then needs to have the capability to read and store the GTIN and lot number from each case of produce received. If a problem arises, this approach makes it possible to quickly trace goods through each handling step all the way back to their source.

PTI COMPLIANCE CHALLENGES

Virtual and thus faster commissioning, intuitive operation via the new HMI panel, service glasses for global support in real time, and the SparePartsManager for online parts ordering – all part of our innovative range of K 4.0 services. The new portfolio for a joint approach to digitalization. Perfectly aligned to our individual blister machines. Including the customary personal consultation. Las Vegas, September 25–27, 2017 South Hall, Booth #6378

www.koch-pac-systeme.com Member of the Uhlmann Group

But the produce industry faces challenges in achieving PTI compliance. Packers typically handle many types of packages that are mixed together on their production lines. Often customers have their own case design, and the produce is packed into many different customers’ cases in the packing plant. The workers on the packing line normally stamp the specifications such as the commodity, subtype, size and count on the side of the case with a rubber stamp. The number one PTI compliance challenge for the packer is to automatically read the rubber stamp, identify the product associated with the package design and then automatically generate a label that contains this information in both human-readable and 2D barcode form and affix it to the side of the case. Saber Engineering, Auburn, California, developed the self-contained VR-3000 system to distinguish between the different packages and stamps with near perfect accuracy. The VR-3000 machine vision system recognizes and verifies attributes such as type of shipping container, commodity and size and passes this information to software from HarvestMark-Trimble Navigation, Sunnyvale, California. Trace-back, trace-forward and production data are securely hosted on the HarvestMark platform, de-

Sun Pacific has installed 15 VR-3000 inspection systems at produce packing houses throughout California to help it achieve compliance with the Product Traceability Initiative.

livering supply chain reporting and enabling on-demand traceability anywhere in the supply chain.

RECOGNIZING DESIGNS, STAMPS Saber Engineering’s vision solution uses a custom Visual Basic human/machine interface (HMI) integrated with Cognex VisionPro vision tools to recognize package designs and stamps. The primary tool used is the PatMax part and feature location tool, which uses advanced geometric pattern matching technology to reliably and accurately identify and locate patterns. Pattern matching can be extremely challenging because many variables can alter the way an object appears to a vision system. PatMax technology learns an object’s geometry using a set of boundary curves that are not tied to a pixel grid and then looks for similar shapes in the image without relying on specific gray levels. The result is a revolutionary improvement in the ability to accurately find objects despite changes in angle, size and shading. “We have tried all of the popular pattern recognition tools available,” says Dennis Hopkins, president of Saber Engineering. “PatMax works

▼

he produce industry is moving to implement a systematic, industry-wide approach to track where fresh produce comes from and where it goes. One of the great challenges in this effort is the automatic recognition of the wide range of package designs and hand stamps used to provide information about the produce. Sun Pacific, Pasadena, California, the largest grower, packer and marketer of citrus fruits in the U.S., recently overcame this challenge by implementing an integrated Product Traceability Initiative (PTI) solution/vision inspection system at several of its packing houses. These vision inspection systems utilize Cognex PatMax pattern recognition technology from Cognex (Booth C-5338) Natick, Massachusetts, to consistently recognize case designs and hand stamps in spite of varying case positions and orientations, changes in ambient lighting and other variables.

see us d n a Come tral Hall in Cen C-2800 oth on Bo

An especially wide spectrum of solutions. For an especially wide smile. www.boschpackaging.com As a full-service provider of process and packaging technology, intelligent software, and comprehensive services for the pharmaceutical and food industries, we are always at your side: along the entire value-added chain and across the entire life cycle of your systems. For solutions that excite in every respect: simple, economical, reliable. Processing. Packaging. Excitement.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

COMPLIANCE (Continued from page 56)

the best, and none of the others even come close.” Adjusting the lighting and camera angle correctly, also important for a successful vision application, can be difficult in a typical packing plant. Ambient lighting can change based on the position of the sun and cloud cover. The boxes are not precisely positioned on the line so they may be closer or farther from the camera than expected, and their orientation may change. Sometimes the camera needs to be able to read multiple sides of the box, for example, reading the hand stamp on one side and artwork that indicates the type of

package on another side. In this case, the camera needs to be oriented at an angle to the box so it can read multiple sides. The VR-3000 system uses an Ethernet camera with a 120-watt LED strobe light. “The light is very bright and diffuses well so it accommodates a lot of variance in box types,” explains Hopkins. The system is designed for use in an industrial setting with a hand The VR-3000 vision inspection system utilizes Cognex PatMax pattern recognition technology to achieve a read rate of 99.5%.

crank that provides 32 in. of vertical adjustment. Generally capable of withstanding up to 6 in. of misalignment without losing accuracy, the system includes discrete input/output to communicate with a programmable logic controller and an Ethernet output to communicate with the printer and the HarvestMark system.

RECOGNIZING NEW PRODUCTS Packers continually add packages and stamps. The VR-3000 system makes it easy for operators to train the system to recognize new case designs and stamps simply by putting a box in front of the camera and pressing “learn” in the HMI. A picture of the box appears on the HMI along with three superimposed windows representing the area scrutinized by the PatMax inspection tools. The operator adjusts the tools to cover the areas that need to be inspected. When Saber Engineering and HarvestMark install a new system, Saber characterizes the VR-3000 system to handle all of the packer’s existing cases and stamps during the installation phase, while HarvestMark personnel perform the installation and training. In addition, Saber provides training to designated employees on how to add new cases and stamps. Sun Pacific recently embarked on an initiative to achieve PTI compliance. The company set up a competition between Saber Engineering and another supplier of automated case identification and labeling solutions and ran them side-by-side for two months. Both solutions automatically recognize box artwork, stamps and markings on produce cases, determine the GTIN associated with the box as it travels at speeds up to 3,100 boxes/ hr., generate the right label and apply it to the box. During the competition, the VR-3000 system read the customer’s boxes and stamps with a read rate of better than 99.5%. The only cases that were not read were those where the stamp was missing or severely defaced. Based on the results of the competition, Sun Pacific ordered 15 VR-3000 systems, which now operate in packing houses throughout central and southern California. “The customer tells us that the vision systems are performing extremely well,” concludes Hopkins. For more information, visit www.cognex.com/. SD

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Healthcare Hub debuts Learn about smart machines

n the Innovation Stage (Booth C-1049), subject-matter specialists from Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, discuss real-world examples of how original equipment manufacturers (OEMs) can use smart machines, remote monitoring and other innovative technologies to transform and optimize end user’s operations and grow their own businesses. “As end users pursue a smart manufacturing strategy in their operations, machine and equipment builders are looking to contribute,” explains Steve Mulder, OEM packaging segment leader– North America, Rockwell Automation.

MMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, launches its Healthcare Blog: the PACK EXPO Healthcare Hub. The platform, which debuted in mid-August 2017, shares perspectives and observations from industry experts on the latest trends and challenges affecting the pharmaceutical, nutraceutical, medical device and biotech sectors. In the first Blog entry, Jerry Martin, pharmaceutical and life sciences consultant, PMMI, discusses Batch vs. Continuous Drug Production. New content posts weekly. For more information, visit www.packexpohealthcare.com. SD

TUESDAY, SEPTEMBER 26, 2017 BUILDING A SMARTER MACHINE 10:00 AM

Learn about building smart machines that easily integrate into facilities, give operators access to actionable production information and enable agile reaction to changing market demands. Discussion centers on how leading machine and equipment builders are capitalizing on this opportunity today. Steve Mulder OEM Packaging Segment Leader– North America Rockwell Automation

REMOTE MONITORING—ADDING VALUE TO YOUR MACHINE OFFERING 3:00 PM

Learn how to use remote monitoring to create revenue streams, improve service delivery and strengthen collaboration with customers. Presentation addresses considerations for safely implementing these new technologies into machines and equipment while keeping security risks in check. Doug Weber Connected Services Engineering Mgr Rockwell Automation For more information, visit www.rockwellautomation.com. SD

FLEXPRO 50 modularity – ﬂexibility – integration

We revolutionize the world of filling — every day. With our filling and closing machines for the pharmaceutical, cosmetic and consumer healthcare industries we have reached a worldwide leading position. FlexPro 50: Ready Engineered modular machine concept for highest flexibility in aseptic processing of pre-sterilized syringes, vials and cartridges in nests or vials in bulk.

See us at our booth North Hall - Stand 107 Las Vegas, Nevada USA September 25-27, 2017

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Spin-welded cap dispenses probiotics Emerson’s Branson Ultrasonics displays wellness-beverage breakthrough.

he first line of shelf-stable probiotic beverages is hitting U.S. shelves thanks to a breakthrough cap design that dispenses probiotic cultures with the push of a button. The innovative cap concept relies on spin-welding technology from Emerson’s Branson Ultrasonics (Booth C-5222B) Danbury, Connecticut. Probiotic cultures are living microorganisms, known as “good bacteria,” that reside in the gut. Probiotics support immune and digestive health, boost metabolism, eliminate and cleanse toxins from the body and aid in weight control. Until now probiotic and vitamin drinks have been premixed before bottling, shipment and retail sale, making ingredients vulnerable to degradation through exposure to moisture, ultraviolet (UV) rays, oxygen or heat. Such premixed products require retailers to provide refrigeration or other special handling to protect shelf life, but these measures only slow the degradation process.

PROBIOTICS AT HIGHEST EFFICACY The new KarmaCap on probiotic beverages from Karma Culture, Pittsford, New York, overcomes these obstacles with a mix-to-drink approach that utilizes a screw-on base with a unique, sealed upper capsule that contains the probiotic cultures until they are dispensed using an integral pushbutton. “The KarmaCap design, sealed with Branson spin-welding technology, has been vital to our ability to deliver the only shelf-stable probiotic water available,” says C.J. Rapp, CEO of Karma Culture. He explains, “The factor of shelf stability is important for retailers who have little to no refrigerated space. And, it’s ideal for consumers’ busy lifestyles. They now can toss one of our beverages, like Karma Probiotics into a briefcase or gym bag, knowing that it will retain potency, even without refrigeration. “It’s about transforming water into wellness. The package puts the consumer in charge of a process: Peel off the protective seal at the top; push the KarmaCap button to infuse the wellness ingredients; shake to mix and initiate the health benefits. The consumer transforms natural spring water and a unique blend of nutritional ingredients into a wellness beverage.” Karma Culture’s mix-to-drink probiotic beverages are one of the latest examples of a recent trend of increasing package complexity that’s being largely fueled by consumer demand for more convenient, on-the-go products. In response, packaging lines are being tasked with accommodating unprecedented levels of package variety and complexity.

Shelf-stable, probiotic-infused Karma Wellness Water relies on a dispensing closure that keeps dry probiotic cultures separate from the liquid until the push of a button just prior to consumption.

OVERCOMING CHALLENGES Though simple in concept, the cap proved difficult at first to implement. To execute its vision, the Karma Culture team needed a means to connect the upper capsule to the base and provide leak-tight integrity for dry beverage ingredients through the rigors of transport and retail handling. The total package also had to remain leak-tight during mixing, when the dry ingredients are released into the beverage and shaken by the consumer. Initial designs for the KarmaCap included a snap-fit seal to secure the upper capsule to the screw-on base. However, testing showed these snap-fit seals could fracture and leak, mixing water with the vitamin powder prematurely or leaking when the consumer shook the infused beverage prior to drinking. Ultimately, Karma Culture found its solution with Emerson’s Branson material-joining technology. Offering a wide range of plastic welding and joining solutions to the industry since 1947, Emerson’s portfolio of Branson material-joining technologies are integral to creating many of the world’s most popular products, from food and beverage packages to consumer electronics and medical devices.

SPINNING THE SOLUTION After evaluating requirements with the product team, engineers in the Branson Solution Lab proposed a customized spin-welding solution to create a two-piece cap that’s helping give Karma Culture a crucial edge in developing and marketing nutritional and wellness beverages. “Our relationship as a trusted partner to Karma rather than merely a supplier fostered a productive collaboration that enabled us to truly understand

the Karma team’s vision and deliver a customized solution that utilized our spin-welding technology to produce a cap that met their requirements,” says Jeff Frantz, director of business development for Emerson’s Branson Ultrasonics. Spin-welding technology joins circular thermoplastic parts by applying pressure and a spinning motion that generates heat to melt and fuse them together. This process creates durable seals for part-to-part interfaces that have a circular axis, such as a sphere, cylinder, disc or ring. Manufacturing the KarmaCap begins in a pharmaceutical-grade clean room at a state-of-the-art production facility. The sections of the cap—the capsule and base—are injection molded from polypropylene, which can incorporate a variety of protective additives including tinting and UV protection. The capsule and base are then joined using Emerson’s spin-welding process, which creates the patented hermetic, or airtight, seal between the upper capsule and the screw-on cap base. This seal reliably protects the integrity of the dry ingredients. Once the ingredients are injected in pre-measured quantities into the capsule section, the completed caps are ready for use in beverage manufacturing. Today, the KarmaCap manufacturing process features automated production using four Branson SW300 servo-driven spin welders to produce caps that are free from the issues associated with snap-fit seals—dramatically improving production efficiency and eliminating nearly all rejects.

The patented KarmaCap protects dry probiotic cultures and maintains high probiotic efficacy without the need for refrigeration.

“By infusing a patented and highly stable probiotic culture, GanedenBC30, into Karma’s probiotics beverages through the KarmaCap, consumers receive more effective probiotics than those consumed from yogurt,” Rapp says, adding that the new beverages complement the probiotics with an infusion of vitamins A, E and B Complex (B3, B5, B6 and B12). For more information, visit www.bransonultrasonics.com. SD

THE FUTURE HAS NEVER BEEN THIS ACCESSIBLE. Flexible, efficient and so simple: Packaging systems from Schubert

PACK EXPO

LAS VEGAS

SEPTEMBER 25 – 27, 2017 SOUTH UPPER – 7665

WELCOME

Schubert is a world-leading provider of TLM packaging systems. For more than 50 years, we have been developing cutting-edge solutions that are as easy to operate and maintain as they are efficient. Cost-effective in operation, highly flexible and backed by 24/7 service. Packaging systems from Schubert always deliver on their promise and that includes great return on your investment. Find out more at www.schubert-na.com

FOOD

CONFECTIONERY

COSMETICS

BEVERAGES

PHARMACEUTICALS

TECHNICAL PRODUCTS

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Custom boxes boost efficiency Eco Flower cuts shipping labor in half.

ounded in 2015, Eco Flower, Ogden, Utah, creates long-lasting flower bouquets and home décor products from recycled and sustainable materials. With triple-digit growth month-over-month, it needed a more efficient packaging process flow.

The Packsize iQ Fusion machine at Eco Flower produces boxes on-demand and customizes the size to the item being shipped.

A nontraditional solution, On Demand Packaging® from Packsize International (Booth S-6532) Salt Lake City, Utah, helped Eco Flower follow through on its commitment to environmental sustainability from product design to packaging. “Boxes are no longer boring,” reports Eco Flower General Manager Jasen Dowdy. “Once our team saw what was possible with the Packsize iQ Fusion® machine, our shipping environment and process flow changed drastically for the better.” The just-in-time custom packaging equipment produces a right-sized box for every product, on-demand. Right-sized box making reduces the expense of excess box inventories, warehouse space and wasteful void fill and improves the overall financial management of Eco Flower’s material handling and shipping operation. The integration of the Packsize machine also cut shipping labor requirements in half. Eco Flower moved those employees to other tasks, while improving overall productivity.

Right-sized boxes for its faux flower arrangements save material and reduce shipping expenses for Eco Flower.

“With the new system in place, we eliminated a lot of wasted money,” explains Dowdy. “As a company on the hunt for new and innovative ways to incorporate sustainability, Packsize is the right fit for our mission. Packsize saves us money, but also saves the environment.” For more information, visit www.packsize.com. SD

CARLO GAVAZZI Automation Components

Innovative Automation Solutions SEE US AT BOOTH S-6121

CARLO GAVAZZI Automation Components

SENSORS: Inductive and Capacitive Proximity Sensors • Photoelectric Sensors • Level Sensors • Ultrasonic Sensors • Magnetic Sensors • Limit Switches • Safety Interlocks

SWITCHES: Solid State Relays • Contactors and Overloads • Soft Starters • Definite Purpose Contactors • Mini Circuit Breakers • Electromechanical Relays • Pushbuttons and Pilot Devices

CARLO GAVAZZI Automation Components

CONTROLS: Energy Meters • Current Transformers • Transducers • Power Supplies • HMIs • Panel Meters • Time Delay Relays • Current-, Voltage- and Phase Monitoring Controls

USA Tel: 847.465.6100 Fax: 800.222.2659 Whether it’s our industry leading range of solid state Contact us today, and one of our field sales represenCanada Tel: 888.575.2275 Fax: 905.542.2248 relays and contactors, Mexico or our vast range of sensors, tatives will show you why CARLO GAVAZZI is one of Tel and Fax: 55.5373.7042 Info@CarloGavazzi.com power supplies, energywww.GavazziOnline.com meters and•electromechanical the fastest growing automation companies worldwide. twitter.com/CarloGavazziNA facebook.com/CarloGavazziNA contactors, CARLO GAVAZZI has the solution for your We’ll be more than happy to provide a free evaluation sample to qualified OEMs. application needs. Visit our website for downloadable data sheets,

brochures and pricing: www.GavazziOnline.com

GavazziOnline.com • 847.465.6100 • Info@CarloGavazzi.com 10.5x7.25 Auto2017.indd 1

7/18/17 9:12 PM

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Inland wins awards Shrink sleeves and pressure-sensitive labels earn honors.

nland (Booth S-6535) La Crosse, Wisconsin, has won awards for sleeve and pressure-sensitive labels in recent months. One winning shrink sleeve is the label for the Chocolate Sensation flavor of Nestle Boost nutritional drink. It took honors in the Roll-Fed MD Shrink Sleeve Category in the AWA Sleeve Label Awards, sponsored by Alexander Watson and Associates, Amsterdam, The Netherlands. The other shrink sleeve label earning recognition gives Arizona green tea shelf impact.

It earned a Second Place Award in the Label—Flexo (Offset) Category of the 31st annual Excellence Awards, sponsored by PackagePRINTING, Philadelphia, Pennsylvania. “Shrink sleeves are a rather new product segment for us, so being able to show the industry that we are able to produce award-worthy shrink is very satisfying,” says Jackie Kuehlmann, director of Marketing for Inland. The Excellence Awards also honored a pressure-sensitive label for New Belgium Single Foeder Felix ale. It earned a Second Place Award in the Wine and Beer Labels—Flexo (Line and Text) Category. The annual packagePRINTING Excellence Awards honor the most compelling, innovative, imaginative and well-executed packaging. This year’s judging panel reviewed approximately 200 entries. For more information, visit www.inlandpackaging.com. SD

A shrink sleeve label for Arizona green tea earned recognition in the 31st annual Excellence Awards.

Judges liked the high-quality graphics of the Nestle Boost label, as well as its excellent use of shape, good seam and proper distortion of final graphics.

The Excellence Awards competition also honored a pressure-sensitive label for New Belgium Single Foeder Felix.

Standard Parts Hygienic Design

New Hygienic Design Standard Parts include... • • • • • •

Waist Shaped Knobs Cabinet U-handles Adjustable Hand Levers Star Knobs Three Lobe Knobs Levelling Feet

The products feature sealed mounting surfaces, mounting without dead spaces, a high quality finish, and impermeable exterior surfaces, which prevents adhesion of dirt or generally facilitates cleaning. Explore our full line at www.jwwinco.com or contact us with your application requirements.

Booth 6060, Lower South Hall Sales@jwwinco.com • Phone: 800-877-8351 • Fax: 800-472-0670 • JWWinco.com

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Caito Foods wins award Prepared foods supplier receives first place Manufacturing Innovation Award.

aito Foods, Indianapolis, Indiana, received first place in the inaugural Manufacturing Innovation Awards competition sponsored by PMMI Media Group’s ProFood World (Booth:

Central Lobby) Chicago, Illinois. Second place went to Castellini Group of Companies, Elmwood, Georgia, while Morada Nut, Stockton, California, captured third place.

Less means more!

Focused on the essentials: the new i500 Slim design, scalable functionality, and extremely user-friendly. The groundbreaking i500 is size-optimized and allows for zeroclearance mounting, saving valuable cabinet space. And thanks to the innovative interface options, it’s easy to commission in minimal time. The best thing of all is that the modular structure adapts to different production configurations in no time at all. Less does mean more!

To learn more, visit www.Lenze.com or come see us at: Pack Expo booth #S-6033 in Las Vegas, September 25–27, 2017

Caito’s Fresh Kitchen facility earned the Manufacturing Innovator of the Year Award. The 149,100-sq.-ft. greenfield plant produces high-quality, fresh, protein-based meals, sandwiches and other snacks for supermarkets and was carefully designed to fit on an existing parcel on Caito’s campus, which also houses a fresh produce facility. Both facilities benefit from synergies associated with combined support functions, transportation and delivery to retail stores. Winners were announced at an awards presentation on April 5, 2017, during ProFood Tech (April 4–6, 2017, McCormick Place, Chicago). The awards recognize food and beverage manufacturing companies, including pet food manufacturers, for projects that display a high level of advancement in packaging and processing operations. Projects completed in the past 18 months were eligible to compete, and entries were based on a single plant location. Judges considered the following criteria: •• High level of technology advancement in packaging and processing machinery •• Level of automation, software and controls •• New-to-the-industry use of technology •• Major efficiency and cost savings •• Major line changeover, flexible manufacturing, food safety, sustainability and maintenance improvement achievements •• Exceptional worker recruitment and engagement programs; employee welfare programs •• Outstanding use of tools/methods such as overall equipment effectiveness, lean manufacturing and total cost of ownership. Eligible entries include: •• Major plant expansion •• Major plant renovation •• Greenfield facility •• Brownfield facility •• Major line expansion incorporating ground-breaking technology •• Major plant automation upgrades •• Major plant food safety upgrades •• Major plant sustainability upgrades •• Overall plant efficiency upgrades. “We are proud to honor these companies and their dedication to innovation,” says Joyce Fassl, editor-in-chief, ProFood World. Details about Caito Foods’ award-winning facility can be found in the May 2017 issue of ProFood World and on its website. For more information, visit www.ProFoodWorld.com. SD

Easy palletizing - a collaborative robot solution

Visit u s in Coesi a boo th C-380 0

Compact, quick to install and easy to configure, the new standardized palletizing cell from FlexLink means operators can safely work side-by-side with the robot, without the need for a fence or cage. Call us on +1 610-973-8200 or email us at info.us@flexlink.com for further information.

flexlink.com

FlexLink is part of Coesia, a group of innovation-based industrial solutions companies operating globally headquartered in Bologna, Italy. www.coesia.com

PRODUCTION

Powerful Research Designed to Move Your Business Forward

2017 PACK EXPO Las Vegas

WITHOUT ADDITIONAL SHOW DAILY

September 26, 2017

Bottle redesign poses challenges

COMPANY P

Headquarte TW Garner Hot Sauce, Founded in ny now sel W Garner Food, Winston-Salem, North Carolina, has always been food sauce open to feedback. One improvement its customers in the culinary inTexas Pete® dustry wanted was a faster product flow for its hot sauces, wing saucthe Green es and seafood sauce. However, enlarging the neck diameter on its 6-, 12- and in superma 32-oz. bottles to 28mm required new equipment. The fourth generation family-owned firm had just expanded outside and its restaur is now in its current facility for storage and distribution, so it was not keen on adding

Condiment maker needs bottle with larger neck diameter.

more space for new equipment. At the same time, it wanted to expand capacity. Eddie Martin, controls engineer and automation specialist at TW Garner, also wanted to increase automation, because the company had reached its automation threshold. That list of challenges was already tough to overcome, but there was one more: TW Garner didn’t have the new bottles yet. Normally, designing the equipment without actual product “ . . . is not the way you want to do a project,” says Gerald Lambert, executive vice president for Operations at TW Garner.

Trusted, actionable, expert, relevant. The PMMI Business Intelligence library offers complimentary access to Executive Summaries of PMMI’s latest economic, benchmarking and industry reports that can transform your business. Download studies and reports such as: • Global Packaging Trends • Trends Shaping Meat, Poultry and Seafood • Automation Trends and many more

Visit pmmi.org/research for access to our extensive library.

NO BOTTLES? NO PROBLEM However, the project manager for Premier Tech Chronos (Booth S-6113) Riviere-du-Loup, Quebec, Canada, took this all in stride, so much so, in fact, 1 that Lambert didn’t feel like he was shouldering the entire project himself. Despite the absence of a physical product (the bottles didn’t arrive until two or three months into the development phase), Premier Tech Chronos used drawings and concepts to design the equipment. As a starting point, one robotic palletizer was installed on a small packaging line. Lambert recalls, “That went over really well, with minimal issues. The technology was easy to work with.” After the success of the first robot, TW Garner installed four more robotic systems, two robotic depalletizers, one robotic tray packer and one robotic palletizer. Moving to robotics and installing five robots is not easy and relies heavily on interaction between end user and equipment supplier. Premier Tech Chronos listened to feedback and answered the TW Garner team’s questions so lines worked according to expectations. Because manufacturing is an eclectic process with multiple participants, problems do arise, so all players need to work well together. Lambert says Premier Tech Chronos simply fixed problems without blaming the glass manufacturer, the tray supplier or another vendor. “If there was going to be an issue with the equipment or an issue with the rate or any issues at all, I would have Premier Tech on top of it and not have to worry about them [not] resolving the problem,” says Lambert. But it wasn’t just during the project that Premier Tech Chronos helped TW Garner solve problems. “Premier Tech’s customer care is really a great service,” reports Lambert. He notes, “That particular part of their business is unique. I can’t say that I have that aspect with any of the other equipment that’s part of my line.”

N CAPACITY

2017 PACK EXPO Las Vegas

L SPACESHOW DAILY

September 26, 2017

PROFILE

ered in Winston-Salem, North Carolina, r Food Company is famous for its Texas Pete® , the #3 brand of hot sauce in the United States. n 1929 as a maker of barbecue sauce, the compalls a full line of hot sauces, wing sauces, and seae under the Texas Pete® brand, as well as CHA! by ® sriracha sauce, and salsa and tortilla strips under Mountain Gringo® brand. TW products are sold arkets, military commissaries, convenience stores, rants throughout the United States. The company s fourth generation of family ownership.

New robotic systems depalletize, palletize and tray pack Texas Pete® hot sauce and other sauce products at TW Garner Food.

Wednesday, September 27 at PACK EXPO Las Vegas & Healthcare Packaging EXPO

THE PARTICIPANTS THE MISSION

Packaging students from across the country

Tour the PACK EXPO show floor, visit participating exhibitor booths, successfully complete challenges at each booth.

THE GOAL Robotic systems boost sauce output 100% without additional floor space for TW Garner Food.

Lambert adds, “I’m not a programmer. I just know how to work my way through issues when they come up. When there is an issue I can’t resolve, I know that I’ve got customer care that I can rely on that will help me through those.” Martin, the automation specialist, agrees: “As soon as you get someone on the line, they’re very patient. They’re very helpful, and the follow-up is incredible.” In the end, five robots were installed. Not only did the new equipment fit in the same space as the previous systems, but it also allowed TW Garner to double the capacity of its flagship product, the 12-oz. bottle, to 150,000 bottles/ day. In addition, the line now can fill up to 250,000 6-oz. bottles/day. Lambert also is happy with the robotic design. He describes the end effector design as “the best of the best” and appreciates how easy it is to change patterns: With robot technology, it’s possible to change end effectors quickly and efficiently, move lane arrangements for pick-and-place and easily adjust depalletizing between different bottle sizes. He explains, “You’re just changing a recipe . . . changeover and transition from product to product [is] much easier and much more efficient.” Lambert says that the standard benchmark for achieving a return on investment is two to three years, and this project achieved it in two. The improved lines are more efficient and also allow TW Garner to realize more savings by changing from one type of packout to another. But best of all, after shepherding the project to completion, Premier Tech Chronos continues to offer exceptional customer service. Lambert concludes, “I would recommend Premier Tech to anybody that is interested in investing and growing in robot technology.” For more information, visit www.ptchronos.com. SD

Learn about new technologies, interact with exhibitors and industry professionals, and earn points for completing processing and packagingrelated challenges. Members of the winning team each receive an Apple iPad, courtesy of our sponsor, ASCO.

brought to you by

For information on PMMI Education and Workforce Development programs, visit pmmi.org/education.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Denso Robotics opens Midwest training center Open House previews the high-speed HSR robot and celebrates the company’s 50th anniversary.

enso Robotics celebrated its 50th Anniversary in July 2017 with a week-long Open House at its new Sales, Application and Training Center. Located in West Chester, Ohio, just 40 minutes northeast of Cincinnati, the facility provides customer education, support and service.

Designed to serve Denso Robotics’ customers in the Midwest, east coast and south, the Sales, Application and Training Center in West Chester, Ohio, complements similar facilities in Long Beach, California, and Maryville, Tennessee.

Classes for production operators, programmers and maintenance personnel occur several times each month. Each hands-on training station, which is designed for two students, includes a robot and both the RC7 and RC8 controllers and provides access to all the latest Denso controllers, vision hardware, wireless infrastructure and work stations. Training for end users, approved distributors and system integrators is designed to cover every base, including basic and advanced robot programming, operation, maintenance and ORiN open-resource interface networking software. Custom courses address special production and manufacturing needs. “Everything at the Ohio facility is geared to maximizing the usefulness of Denso robot arms in multiple industries,” says Peter Cavallo, manager, Robotics Sales Department at Denso Robotics. “The center deliberately keeps class sizes small, with the ideal teacher-to-student ratio. The result is a deeper level of learning and product understanding.” Students can enhance the learning experience by participating in online video training and webcasts. Customer Support classes also are available through the facility’s website, complete with everything from video content, FAQ pages and product information to white papers and regional access to customer service, repair and application support resources.

TOURING THE FACILITY The Open House showcased Denso’s eighth generation of robots in action and provided a sneak peek at the high-speed HSR055 robot being introduced this week at PACK EXPO Las Vegas. The mid-size HSR SCARA (selective compliance assembly robot arm) robot moves so fast, it com-

petes with delta robots in cycles per minute. Designed from the ground up and representing a substantial R&D investment, the compact, four-axis robot is equipped with Denso’s new RC8A controller with Safety Motion option. It ranks as the smallest controller in its class and is rack-mountable. An ORiN open-resource interface networking system allows the controller to communicate with more than 100 types of devices. Features that contribute to the robot’s continuous high-speed performance include belt drive for faster acceleration/ deceleration, advanced vibration control, a newly designed, highly rigid, lightweight arm, improved heat dissipation and relocation of the two motors The high-speed HSR055 robot debuting this week features a to the base of the unit. “We moved a lot of mass cycle time of 0.28 sec., position repeatability of +/- 0.012mm, a reach of 550mm and a payload up to 8kg. into the base,” explained Cavallo during the tour. Other models on display from the company’s 50 YEARS OF ROBOTICS 40-model portfolio included the overhead-mountWhen it was established in 1967, Denso Roed XR-43A32 robot equipped with vision and inte- botics was developing a range of state-of-the-art grated shake table. It combines compact size with controllers, software and industrial robots that a high degree of flexibility. Other displays featured would forever change the face of automation. By an IP67 Submersible robot that doesn’t mind be- 1970, manufacturing and implementation of its ing wet and the VS050-S2 aseptic robot first aluminum die-casting robot was well for pharmaceutical applications. under way. Initially Denso Robotics Cooperative motion control was only supplied its parent company, demonstrated by two six-axis the $40.4 billion Denso Corp., robots working together to play Kariya, Japan, currently the numa driving game on a tablet. ber one or two supplier globally In addition to the 12 robot of automotive components such displays, Denso also demonas thermal, powertrain control, strated software for simulation electronics, information and safeand off-line programming. ty systems. Meanwhile work continues In the years that followed, Denon new models. An IP69-rated, so was credited with a long line of washdown-compatible robot is being innovations, from the four- and six-axdesigned. In fact, Cavallo says, In 1967 as the end of the Swinging Sixties is mid-size robots of the 1980s “We are looking for partners to decade approached, robotics was mainly en- and advanced controllers of countered in sci-fi books and films. Few knew complete the development.” what a vital role robots would play in industri- the 90s, up to the HS, HM and al settings today. VS-series robots of the early 2000s. Since then, further development prompted breakthrough designs such as the RC7M and RC8 controllers, as well as the advanced VS-series pharmaceutical robots. Today, Denso Robotics is a leading robot supplier. More than 18,000 Denso small industrial robots are employed in the company’s own manufacturing facilities, and another 77,000 are used by other companies worldwide. Standard, dust- and mist-proof, dust- and waterproof, cleanroom and aseptic models are available. In addition to industrial robot arms, Denso offers easy-to-use programming software, controllers and teaching pendants. For more information, visit www.densorobotics.com. SD The VS050-S2 aseptic robot is IP65/ISO 5-compliant and certified for 35% vaporized hydrogen peroxide sterilization.

YOUR EAST COAST PACKAGING CONNECTION FOR A FRESH SET OF SOLUTIONS, HEAD EAST THIS SPRING! PACK EXPO East is returning in 2018 as we make the switch to April show dates and an even-years schedule. Engage with your favorite suppliers on a smaller scale at the Pennsylvania Convention Center.

Register for FREE by Wednesday, September 27, with promo code EASTEARLY at packexpoeast.com or at the PMMI Information Booth in the Central Hall Lobby!

YOU SHOULD KNOW

MONOFLO

Over One Million Units Sold

miworldwide.com Manufactured in the U.S.A. | 540-771-3077 defining what comes next.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Digital printing boosts brands Quick turnaround and high-quality reproduction improve supply chain efficiency and consumer engagement.

rands are under constant pressure to create innovative, rewarding experiences for consumers—and the smart ones are turning to digital packaging solutions. Quite simply, digital packaging solutions offer two important value propositions: supply chain efficiency and customer engagement.

Banish Dehydration, Moisture and Oxidation The Termalock™ industrial sealing system protects against dehydration, moisture and oxidation better and more cost effectively than rigid packaging. Less weight and less space add up to lower transportation costs. A reduced carbon footprint. And a more perfect palletization. Stop by booth C-5038 to learn more about Fres-co’s other flexible solutions for the industrial and agricultural markets.

215.721.4600 • fresco.com/Termalock The modular Xerox® Automated Packaging Solution provides a scalable digital printing operation integrating an iGen press to a web store front, coater and/or custom die cutter.

As a result, every digital print segment inside the packaging space is expected to experience rapid growth. Smithers PIRA, Leatherhead, U.K., forecasts digital package printing to grow at a compound annual growth rate of about 12% from 2017–2022. With solutions ranging from smart packaging to folding cartons and printing directly on objects, brands are open to new, creative ways to deliver value and capture the growth that comes with it. With today’s rapidly changing demographics, consumer buying habits and government regulations, there is pressure on brand owners to constantly adjust packaging while improving the bottom line. Digital packaging can help address these pressures. Through digital printing, brands have the opportunity to reduce inventory costs driven by waste, warehousing and obsolescence. Additionally, the ability to print variable information leads to targeting more segmented, homogeneous groups, opening the door for an overall improvement in brand messaging and customer engagement. Bringing further value to digital packaging solutions is smart packaging, which is when a package can store, sense, compute and communicate information to the supply chain or directly to the consumer. Using a combination of digital print technologies and low-cost printed electronics, smart packaging improves brand protection, product authentication and customer engagement. Digital packaging solutions from Xerox (Booth C-2254) Webster, New York, cover a wide spectrum of packaging segments and technologies including smart packaging, flexible packaging, corrugated packaging, printed memory, coding and marking and direct printing onto objects. For more information, visit www.xerox.com/packaging. SD

Flexible Thinking

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Considering TCO makes sense When purchasing an x-ray inspection system, total cost of ownership (TCO) ranks as a vital consideration.

anufacturers and processors looking to invest in x-ray product inspection and fat analysis (FA) systems have a great deal to consider ahead of making a purchasing decision. There are many models to choose from, and getting the decision right the first time can mean the difference between installing a machine that earns its keep and one that ultimately costs more than the value it adds to an operation. It is no longer a question of purchasing the system with the lowest up-front investment level, rather it’s a case of calculating how much the system will cost during its lifetime to maintain error-free, reliable service. Cost vs. reward must be considered when determining whether the investment itself can be justified. In order to understand the value a system can add to an operation, an all-inclusive view must be taken that encompasses several production realities—from the environment the system will operate in to the cost of servicing and everything in between. This analysis of the lifetime cost—combined with the purchase price—is referred to as Total Cost of Ownership (TCO). Here’s what the process looks like.

CALCULATING TCO An iceberg metaphor is often employed to demonstrate the theory behind TCO. The upfront, or visible, costs (the section of the iceberg above the water) include the cost of hardware and associated software, installation, calibration and shipping. These types of values are often listed on the quotation or proposal. The hidden costs (those beneath the water) are associated with areas such as servicing the system to keep the production line running smoothly, upgrades, the cost of any downtime associated with poor reliability and the cost of spare, or

An iceberg metaphor is often employed to demonstrate the theory behind TCO. Most costs associated with the life of the machine are below the surface.

replacement, parts needed to keep the line running. Expert equipment suppliers like Eagle Product Inspection (Booth S-6386) Tampa, Florida, always recommend that purchasers consider all costs associated with installation in order to understand the true value of the system being proposed, followed by the operational costs. Operationally, TCO is effectively how much a purchaser has to reinvest in a system to achieve a desired end result, which is to run error-free and reliably through the production cycle. To fully understand what TCO entails, a number of areas need to be scrutinized such as line environment, pertinent

regulations, equipment lifespan, annual running costs and additional functionalities. A system that has been designed to be placed into a specific environment will be far better equipped to perform its functions reliably than one that has been adapted from an existing model. For example, systems dedicated to the inspection of meat and poultry products should ideally follow design standards from the North American Meat Institute, Washington, D.C., as well as IP69 for ingress protection. Sanitary design is critical in food and beverage environments and covers a wide range of features, from eliminating potential harborage areas to avoid accumulations of product, to ensuring the system can be washed down and sanitized as quickly as possible to avoid prolonged periods of downtime. It’s important to establish the correct level of hygiene and sanitation for specific operations and environments, while still being profitable, protecting the consumer and the brand and maintaining compliance with governmental standards and regulations. Overall lifespan is very important, as replacement, or spare, parts represent additional costs. X-ray machines require higher power for generators, therefore it is important to factor in the cost of replacing the generator and other wear parts, alongside the reinvestment cost associated with regular preventative maintenance services. A well-maintained x-ray or FA system often will achieve a lifespan in excess of 10 years, and there are several instances of systems still operating perfectly to specification at 15 years. These extra years following the full depreciation of a system are often referred to as “free years” of operation. Machines built using robust components designed for longevity significantly increase the likelihood

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

of enjoying the benefits of extra years of operation. The annual running cost of a machine is an important variable to consider in a TCO analysis and is based on power and time. Some systems also may require the use of water and compressed air, which carry costs that should be included. Alongside this, the time involved in the maintenance and sanitation of the system must be factored in. Installations with frequent washdown regimens, for example, can lead to downtime while the process is carried out. Systems designed to be quick and easy to sanitize, ideally by a single operator in a matter of minutes, can significantly reduce downtime and improve productivity. Finally, ease of use will have an impact on TCO in terms of labor hours and associated costs. A system that is simple and intuitive to operate will save considerable time during setup and changeover, further reducing downtime. While some x-ray and FA systems allow manufacturers to tick the boxes required for compliance with regulations associated with contaminant detection—such as HACCP (hazard analysis and critical control points)— some go considerably further and add value by allowing operators to specify other tasks. Sophisticated imaging technology makes it possible to measure mass or thickness, provide feedback to a filler if levels fall outside of the correct parameters and interrogate multiple elements of an image at the same time to count the number of components within a product. Such functions can reduce waste and costs, and this additional savings should be factored into TCO analyses.

Keep Your Coffee Business Brewing Fres-co continues our commitment to roasters across the coffee industry with offerings like the G21. It’s a fully-equipped vertical form, fill and seal machine that provides packaging to a wide range of roasters at a competitive price. Stop by booth C-5038 to see the G-21 in action and to learn more about our many flexible packaging solutions for the coffee industry.

215.721.4600 • fresco.com

CONCLUSION Contrary to what some have long believed, TCO is not simply the initial cost of a system, plus the warranty period and expected life of that system. It is more complex. Although the definition of TCO may vary from user to user, it should include the investment cost combined with the lifecycle cost of running the system regularly and efficiently with preventive maintenance, spare parts, upgrades, robustness and ease-of-use taken into consideration. Any capital equipment purchase represents significant investment, so when gathering the information necessary to make a decision, it is advisable to work in partnership with a supplier that can provide quality data and information specifically tailored to the operation where the equipment will be installed. In doing so, brand owners ultimately will find what they seek—a supplier that offers the greatest value, accuracy and reliability in a system at the lowest TCO in the industry. For more information, visit www.eaglepi.com. SD

Eagle Product Inspection works closely with brand owners to ensure its x-ray inspection systems address all the challenges of the application.

Flexible Thinking

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Contract packer serializes product Apace Packaging accelerates track-and-trace.

o increase production capacity and meet serialization requirements, Apace Packaging, Fountain Run, Kentucky, a contract packer of solid-dose pharmaceuticals and nutraceuticals, installed a high-speed integrated bottling line from NJM Packaging, a ProMach product brand (Booth C-3418, N-307) Lebanon, New Hampshire. “It was important that the line be as versatile as possible to maximize its potential,” reports Patrick Ferguson, GM at Apace Packaging. He adds, “Our goal was to think of virtually any bottling scenario that a customer might bring to us, so we could always respond ‘yes’ to their request.” “This packaging line has been a dream come true,” agrees Wendell Bell, director of Operations at Apace Packaging. He recalls, “We first learned of NJM in 2009 when we walked into their booth at PACK EXPO [Las Vegas]. It was immediately obvious that the design and engineering of their equipment are top notch. From that day on, we decided to go to them whenever we needed new machinery. We

Apace Packaging’s serialization-ready line with CFI-622*8 tablet counter, beltorque capper, Autocolt IV labeler and case packer runs round, square or rectangular bottles in sizes from 40–1,500cc with continuous-thread or child-resistant caps. Options include induction sealing and dispensers for canister or pouch desiccants and cotton, rayon or polyester filler.

appreciate that NJM not only manufactures their own equipment, they represent other great suppliers and offer integration services. This enabled us to get single-source responsibility and a cohesive solution that has a lot of production flexibility.” Bell explains, “We wanted to expand our capacity while maintaining the highest product quality and keeping costs down. The new line has a throughput of 225 bottles/min. and requires only four or five operators. Our two other bottling lines handle 80 bottles/min., and each requires seven or eight operators. The NJM line achieves almost three times the throughput with far fewer workers.” Anchoring the line is a CFI-622*8 tablet counter, a servo-driven counting and filling system that operates at high speeds in a compact footprint. The Cremer tablet counter can accommodate four to 10 filling modules. Apace Packaging specified eight. The modular design facilitates quick changeover—it takes less than 20 min. to disassemble and reassemble for a product and bottle size change with no tools required. To match the high output of the counter, Apace Packaging selected NJM’s beltorque® capper. Unlike traditional inline cappers with discs or spindles, this high-speed system uses two pairs of belts to gently rotate and precisely tighten caps. If bottles are induction sealed, a beltorque retorquer tightens caps to the specified final torque. Rivaling the speeds of rotary cappers, the beltorque capper and retorquer reduce maintenance and enable faster changeovers. Next in line, the servo-driven Autocolt IV pressure-sensitive labeler, also competes with the speed of rotary systems while offering simple mechanics, fewer change parts and a compact footprint. The model at Apace Packaging is equipped with almost all available options so virtually any customer re-

quirement can be met. The labeler applies three panels to square and rectangular bottles or wraparound labels to round bottles with the option of sideserts and topserts. An integrated thermal-transfer or laser printer prints variable data such as expiration date, lot number, GTIN number, alphanumeric serial number and serialized 2D code. This line achieves Level 4 serialization and Level 3 aggregation: bottle-to-label, bundler, case packer and palletizer. First, a BottleTracker™ from Optel Group (Booth N-309) Quebec City, Quebec, Canada, prints a unique identifier on the bottom of each bottle using ultraviolet ink. Cameras capture the serialized code printed onto each bottle’s label, and Optel’s LineMaster™ software associates each unique identifier to a serialized code. To facilitate aggregation, the vision system at the BundleTracker™ or the case packer captures one image of the group of bottles comprising the bundle or the layer being case packed so the unique identifier on each bottle is visible. Compared to traditional first-in/first-out aggregation systems, which track each bottle coming into the bundler or case packer, Optel’s TrackSafe™ system reduces errors to improve compliance and maximize productivity. Bell concludes, “Each machine on the line monitors its own process and rejects any abnormalities. This allows us to produce superior quality packaging with fewer operators. In addition to being fast, our new line is extremely versatile. NJM designed it to have a lot of flexibility to meet our customers’ future needs. Our equipment from NJM always does exactly what they promise it will do. At the end of the day, we value the quality of their solutions and the impeccable customer service they provide.” For more information, visit www.njmpackaging.com, www.optelgroup.com. SD

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Automated palletizing runs 27 patterns Installation ranks as one of 100 top supply chain projects in 2017.

ee Sweet Citrus, Fowler, California, is a leading independent packer and shipper of California citrus, serving a global market that stretches from Europe to Australia. Faced with rising labor costs, safety concerns, high staff turnover and potential production increases, the company searched for an automated alternative to its manual palletizing processes to remain profitable and reach peak efficiency. The automated palletizing system needed the flexibility to handle a multitude of citrus for various brands around the world, each requiring different packaging, pallets and layer patterns.

THE LEADER IN PACKAGING SOLUTIONS FOR TRACK & TRACE, QUALITY & SAFETY Visit booth 6019 at Pack Expo Las Vegas and talk to our packaging experts.

From machine building to the manufacturing floor and warehouse tracking, SICK offers the widest range of automation products, systems and services for packaging OEMs and end users. With SICK’s simple to advanced inspection solutions you’ll reduce waste, cut downtime with sensors that stand up to harsh wash down, and improve safety with our systems and wide range of safety services. Visit booth 6019 at Pack Expo and talk to our packaging experts and get a demo of our newest solutions. SICK offer advantages in quality, performance, networkability and flexibility. We think that’s intelligent. www.sick.com

Automated palletizing handles 95% of Bee Sweet’s fruit varieties. In its June 2017 article about its top 100 honorees, Supply & Demand Chain Executive reports the installation consists of two Alvey 910 high-speed inline palletizers, 28 lanes of Accuglide accumulation conveyor, 215 ft. of pallet conveyor, two Orion stretch wrappers, an SSI mezzanine and an IntelliSort sliding shoe sorter.

Bee Sweet turned to Intelligrated (Booth C-3906) Cincinnati, Ohio, now part of Honeywell, for a comprehensive integrated palletizing solution. The result? A system capable of handling 95% of Bee Sweet’s citrus varieties, with the flexibility to run 27 stacking patterns and complicated pallet configurations. Automating palletizing also reduced Bee Sweet’s labor requirements 80% and, in turn, enabled existing employees to avoid excessive lifting and twisting movements. It also reduced congested forklift traffic and increased operational efficiency and safety. “In order to accommodate such a high level of complexity, we needed a multi-part system with barcode scanners, conveyor, sortation and palletizing,” recalls Jim Marderosian, president, Bee Sweet Citrus. He adds, “That’s why Intelligrated’s expertise and collaboration with our team was so important, to get all these moving parts on the same page. Intelligrated understood our problems and helped us improve the efficiency of our overall process.” The successful project earned recognition for Intelligrated. It made the 2017 Supply & Demand Chain Executive 100, a list of the previous year’s best supply chain transformations. This is Intelligrated’s third such award since 2014. For more information, visit www.intelligrated.com. SD

Lenze (Booth S-6033) for sponsoring Exhibitor & Member Lounges.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Protecting product quality Metal detectors and magnetic separators keep tree nut-based products free of contaminants.

Xtreme metal detectors help Cache Creek meet SQF 2000 certification standards and requirements of the Global Food Safety Initiative.

everages and foods from tree nuts are becoming a dietary delight in the U.S. and abroad. So it’s not surprising that a California company, which started as a tree nut orchard, has blossomed into a multimillion dollar operation encompassing five processing centers. Based in Woodland, California, Cache Creek Foods operates all of its processing centers in a 60,000-sq.-ft. facility. The third-generation, family-owned business churns out 50 million lb. of natural tree-nut based products annually, requiring constant attention to detect and eliminate any source of contamination, according to Carl Hartmangruber, plant manager.

ENTRAPPED IRON WILL HAVE A TENDENCY TO WORK AROUND AND CLING TO THE DOWNSTREAM SIDE OF THE TUBES. During the past several years, Cache Creek has installed a variety of metal detectors and magnetic separation equipment from Eriez (Booth S-5901) Erie, Pennsylvania, to maintain the utmost in product purity. The Cache Creek system now includes two Eriez Xtreme® metal detectors, an Xtreme liquid line metal detector and a series of When metal is detected in the product flow, the Eriez Xtreme liquid line metal detector channels a reject signal to an available output relay, which in turn activates a ball valve, controls a visual or audio alarm or sends a signal to a programmable logic controller.

ProGrade® grate magnets, plate magnets and liquid line trap magnets. “We have a continuous improvement program to meet our critical control points and all HACCP [hazard analysis and critical control points] regulations; it’s all about providing the highest quality food products possible,” says Hartmangruber. “We installed the Xtreme metal detectors recently and have used the Eriez magnetic separation products for some time in many of our processing lines.” Cache Creek undergoes third-party audits to guarantee the safety of its products and the ability to trace each ingredient and packaging material and their transportation to and from the plant.

NO STRAY METAL The spacious production facility processes more than 25 million lb. of tree nuts per year, according to Hartmangruber. The tree nuts—including almonds, cashews and hazelnuts—are conveyed through different processing lines depending upon their ultimate use. However, each processing line includes Eriez magnetic separation equipment for the removal of stray metal. The milling line, for example, processes tree nuts that eventually become an ingredient in products like AlmondMilk, nutraceutical bars, nondairy yogurts and fine desserts. The raw nuts are dispensed through a series of Eriez grate magnets which help draw out fine tramp metal. After dry roasting, the nuts are milled into a paste form and conveyed through Eriez ProGrade liquid line trap magnets, which further remove fine ferrous contamination. The magnetic element, consisting of a group of magnetic tubes, is arranged to cause the material flow entering the

body to impinge against the tubes and filter through the magnetic field, completely covering the open area. The magnetic circuit is designed so the entrapped iron will have a tendency to work around and cling to the downstream side of the tubes. This action prevents iron particles from being washed off by the continuous flow of material. The viscous product is then sent through an Eriez Xtreme liquid line metal detector to remove ferrous metals not removed by the magnet, as well as nonferrous and 300 stainless steel metals. “We were excited to get the Xtreme metal detector in our plant in the fall of 2014,” recalls Hartmangruber. “When you are dealing with health-style products, you utilize the best equipment to achieve the best quality food.” The other processing lines—including seasoning, confectionery, oil and dry roasting lines—use a series of Eriez plate and grate magnets, which provide basic tramp metal removal to help protect downstream equipment. “Eriez helped with positioning these magnets for optimum protection throughout these processing lines,” reports Hartmangruber. “They also provided a pull testing service where they test all the magnets for pull strength to make sure the magnets are working at optimum efficiency.” The plate and grate magnets serve multiple purposes since they remove tramp iron, which left unchecked, could cause significant damage to milling and grinding equipment, resulting in lost time and costly repairs. The magnetic separation equipment also prevents product contamination and improves product purity. “We are dealing with food products going from field to fork, so there are many processing steps involved,” explains Hartmangruber. “Our nuts are picked off trees and brought into our plant for further processing. Here, you have conveyors and grinders, milling operations and all sorts of moving parts that can increase the chance of contamination.” For more information, visit www.eriez.com. SD

Process Weigh Convey Package Inspect 



We provide the right equipment & fast service

From food to pharmaceuticals, Heat and Control supports you with efficient and reliable equipment for processing, coating, weighing, container filling, conveying, packaging, and inspection. With more technicians in more locations, we also offer the industry’s most responsive technical support.

Visit one of our demonstration centers today

info@heatandcontrol.com www.heatandcontrol.com

See us at Pack Expo Las Vegas

Booth C-1603

Coat, Cook, Fry, Brand & Sear Ishida Weighers

Conveyor Systems

Contact Heat and Control to build a system for your products

CEIA Metal Detectors, Ishida Checkweighers, X-Ray Inspection

Tray Sealers, Container Fillers

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Direct marking replaces labels Eliminating labels on secondary packaging cuts costs and enhances productivity.

orrugated shipping cases or shrink-wrapped corrugated trays for virtually any type of product carry adhesive-backed labels printed with static or variable text and barcodes. In many operations printer/applicators imprint and affix the labels to cases or overwrap. These automated print-and-apply machines employ either direct-thermal or ribbon-based thermal-transfer technology. Label application occurs via a pneumatic or electric cylinder, which actuates a pad

that presses the label in place, or an air-blow mechanism, which propels the label onto the case/tray with a burst of air. Throughout the process, an integrated media handling mechanism controls the rate the labelstock feeds through the machine. It also separates the label from its backing, and rewinds it for later removal. Printing and applying labels involves capital cost, consumables cost, management of consumables and downtime associated with labelstock

Find Your

Creative Side

VIAjet L50 thermal inkjet printhead features four ink cartridges, print heights up to 2 in. and print speeds of 196 ft./min. at 600 dots/in. (dpi), 1,600 ft./min. at 75 dpi.

Speak to each consumer individually with Printpackâ&#x20AC;&#x2122;s digital press capabilities.

Hyper-customization and design flexibility are at your fingertips. Print when you want, print how you want, print the volume you want.

printpack.com ÂŠ 2017 Printpack, Inc.

PMMI_Show Daily_PPK Digital Press.indd 1

800-451-9985

Visit us at PACK EXPO Booth C-1844 7/5/17 3:04 PM

changeovers, jams and equipment maintenance and repair. Printer/applicators also may restrict message size and labeling speed and may not provide centralized label design management. Multiple controllers may be needed to manage printing and label application. Direct marking employs high-resolution inkjet printers to imprint high-quality text, graphics and barcodes directly onto a corrugated case or tray. Since marks can be produced on-demand, variable information such as batch codes, date codes or custom branding is easily printed. Two technologies are used. On thermal inkjet printheads, tiny, electrically heated resistors vaporize the ink, causing an air bubble to form. As the bubble expands, it propels a drop of ink. With piezoelectric printheads, solid-state piezo crystals push out the ink droplets on-demand. Switching from print-and-apply labels to direct marking with high-resolution inkjet printers yields many benefits, according to a white paper published by Matthews Marking Systems (Booth C-3632) Pittsburgh, Pennsylvania: lower capital investment, consummables expenses and cost-per-print; simpler storage and management of consumables; enhanced productivity; and centralized control. The paper, Replacing Secondary Packaging Labels with Direct Carton Marking: 10 Benefits, notes high-resolution inkjet printheads provide flexibility. Printheads can be installed in side- or down-printing orientations, and a single controller can manage multiple units. In addition, the cost for direct marking of 1,000 cases/trays on two

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

You’re invited! sides with typical branding, barcode and lot numbers can be as low as $3.00/1,000. Direct marking eliminates waste associated with label obsolescence, liners and discard of partially used rolls. Ink is unaffected by temperatures ranging from 50–104 F and relative humidity levels from 10%–90% so the controlled storage environment labels require is not needed. Direct marking boosts productivity by eliminating downtime for labelstock changeover, clearance of jams and maintenance. According to the white paper, “The printheads are supplied with ink from a reservoir filled by either a bottle or supplied by a tank. Ink can be added to the system at any time, without requiring a production line stoppage.” In addition, printheads seldom require more than a periodic purge, which is a simple routine triggered from the printer’s human/machine interface or by a timer.

DIRECT MARKING BOOSTS PRODUCTIVITY BY ELIMINATING

he Baking & Snack Break Lounge (Booth S-7631), Beverage Cooler Lounge (Booth S-7632) and Candy Bar Lounge (Booth S-7202) are hosting industry receptions this afternoon starting at 3:30 p.m. Hosts include the American Bakers Association, the International Society of Beverage Technologies and the National Confectioners Associ-

ation. Special thanks go to Dorner Mfg. (Booth C-1444), sponsor of the Candy Bar Lounge. Tomorrow the lounges offer an opportunity to network with industry experts and take a break from walking the show floor. For more information, visit www.americanbakers.org, www.bevtech.org, www.candyusa.com, www.dorner.com, www.PackExpoLasVegas.com. SD

Assure Quality – Increase Productivity – Protect Your Brand Partnering with the right product inspection company can be a game changer for your company. With a full range of quality assurance solutions, we've got you covered.

DOWNTIME FOR LABELSTOCK CHANGEOVER, CLEARANCE OF JAMS AND MAINTENANCE. Unlike labels, which are available in a relatively limited range of sizes, a single high-resolution inkjet printhead can produce images from 0.5–4 in. high. Grouping multiple printheads can reproduce larger, stitched images up to 132 in. high. The white paper notes, “For operations that require repeatable imprinting of high-quality logos, fonts, images and graphics, some high-resolution printheads produce 768 dots to create a 4-in.-tall image, or approximately 50 lines of text . . . . Additionally, whereas traditional print-and-apply labelers are limited to a single color per label, systems equipped with high-resolution inkjet printheads can produce up to four spot colors in a single imprint. That’s because each printhead is supplied by a different ink color (black, red, green and blue are most commonly used), while a single controller directs the combined output. This feature can support branding initiatives, as well as accommodate special markings to highlight a message.” Direct marking can be seamlessly integrated into existing production lines by the Customs Solutions team at Matthews. Equipment options include the VIAjet™ T-Series and L-Series high-resolution printheads, controlled by the MPERIA™ universal print platform. For more information, visit www.matthewsmarking.com. SD

SAFELINE

HI-SPEED

CI-VISION

Metal Detection & X-ray Inspection

Checkweighing

Vision Inspection

Visit us at Pack Expo

Visit us at the Healthcare Expo

Booth 1814

Booth 306

4www.mt.com/pi PMMI Show Daily_0817.indd 1

8/18/2017 7:48:08 PM

2017 PACK EXPO Las Vegas

Mechatronics Certifications Identify qualified workers with PMMI mechatronics certifications.

SHOW DAILY

September 26, 2017

Brewery saves 1 million gallons of water Dry-running conveyor helps meet productivity and sustainability goals.

C Hire mechatronics certification holders, screen candidates for employment, and evaluate skillsets of current employees for advancement. Test for industrial maintenance skills including: f f f f

Electrical Mechanical Controls Computer Science

For more information, visit the PMMI booth located in the Central Hall Lobby.

To learn more, go to pmmi.org/mechatronics.

hanging to a dry-running conveyor system from Regal Beloit (Booth S-8022) Beloit, Wisconsin, saves 750,000 gallons of water/yr. at Sierra Nevada Brewing, Chico, California. As a result, the brewery has cut water consumption by about 1 million gallons since it retrofitted its keg line with the System Plast NG™ Evo technology in the second quarter of 2016. The System Plast NG Evo conveyor chain is an advanced, low-friction, FDA-approved material designed for running conveyors dry in food and beverage applications. Its thermoplastic design helps eliminate or greatly reduce wasteful water-and-soap lubrication; slip hazards; and premature failure of bearings, gearboxes and other conveyor components typically seen in washdown conveyors. The conveyor chain accomplishes this all while helping users meet productivity goals. “Water reduction is quickly becoming ubiquitous in the beverage and brewing industry, and we have been working over the past 30 years to steadily reduce our water consumption,” reports Stephen Russell, plant manager, Sierra Nevada Brewing. “In light of California’s water concerns, it became even more important that we evaluate any and all means of reducing water consumption,” he explains Pat Young, project manager at Sierra Nevada Brewing, adds, “We already picked a lot of the low-hanging fruit when it comes to sustainability. But, we were able to achieve both productivity requirements and support California’s need to reduce water usage on the keg line with the System Plast dry-running conveyor technology. It was something no one had done before.” Sierra Nevada Brewing has been recognized on local, state and national levels for its commitment to reducing its environmental impact, and the Chico brewery was certified by the U.S. Zero Waste Business Council as a zero-waste facility in 2013. “Our technology allows our customers to meet sustainability and water conservation goals while also helping to reduce energy and water reclamation and treatment costs,” explains Tom Eure, material handling director at Regal Beloit. “Considering Sierra Nevada’s commitment to sustainability in every aspect of their operations, this was the ideal solution to help them achieve their production and water savings goals.” Regal’s team worked with Sierra Nevada from design through installation and remained onsite during startup to ensure the keg line ran smoothly. A dry-running keg line also helped reduce maintenance, because water and soap corrode components such as bearings and gearboxes. “The team was also able to reduce the clean-in-place frequency, saving water as well as time,” recalls Young. “Considering all the different areas where we’ve reduced water usage, running a dry keg line translated into approximately 750,000 gallons of water saved annually. The System Plast solution helped turn my dream of a lube-less conveyor system to reduce water usage into a reality.” For more information, visit www.RegalBeloit.com. SD

Converting to a dry-running System Plast NG Evo conveyor saves Sierra Nevada Brewery 750,000 gallons of water annually, results in a safer working environment and eliminates the wear-and-tear experienced by conveyors lubricated with water and soap.

One adhesive for all case and carton product line needs USE KIZEN, THE NEXT GENERATION OF HOT MELT ADHESIVES

Visit booth C-5644 to learn more www.bostik.com/kizen

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Truking buys stake in Romaco Chinese firm holds 75.1% of shares, will acquire remainder by end of 2020.

he purchase of majority interest in Romaco Group, parent company of Romaco North America (Booth N-326) Hamilton, New Jersey, by Truking Group, Changsha, China, was completed on June 30, 2017. Truking now owns 75.1% of all Romaco shares. Within the next three years, it will acquire the remaining 24.9% from Deutsche Beteiligungs, a private equity firm headquartered in Frankfurt am Main, Germany.

MULTIPOND Weighing Technology and multihead weighing systems stand for maximum accuracy, performance and reliability.

MEET US – AT PACK EXPO 2017 in Las Vegas from September 25 - 27, 2017 Booth S-6356

www.multipond.com

Eagle Product Inspection

(l-r) Paulo Alexandre, CEO Romaco Group, and Truking’s Yue Tang talk to the Romaco workforce in Karlsruhe during an introductory meeting.

Advancing Technology Eagle is constantly challenging the norm by developing advanced technologies to secure points of detection on your line and increase production efficiencies. Advance to booth S-6386.

www.eaglepi.com/advancing-packexpo

Visit us and WIN a drone!

To mark the close of the deal for its first European holding, a Truking delegation visited Romaco production facilities in Karlsruhe, Germany, and Bologna, Italy. In his addresses to the workforce, Yue Tang, who founded Truking in 2000 and serves as its chairman and president, stressed his great admiration for Romaco and outlined plans for long-term investment in strategic acquisitions and expansion of existing facilities. Planning for construction of a new plant in Bologna has already begun. A new laboratory will open in China to support Romaco’s research and development in process technology. Tang states: “We’re ready to grow. Our aim is to take Romaco forward and increase our share of the global markets with a mixture of confidence, determination, patience and endurance.” At the end of July, the Romaco management team visited Changsha, in the Chinese province of Hunan, for a one-week workshop at the Truking headquarters. The delegation also included heads of sales and service centers and employee representatives. “Our experience of the Truking management so far has been thoroughly positive,” reports Paulo Alexandre, CEO Romaco Group. He adds, “Despite the language barriers, communication with Truking has been extremely efficient, and decision processes are very fast. That widens our leeway to develop new strategies which will strengthen our position in the market.” Divided into three business areas, Processing, Tableting and Packaging, Romaco develops engineered systems for the pharmaceutical industry and also supplies the cosmetics, food and chemical markets. Headquartered in Karlsruhe, Germany, Romaco’s product portfolio encompasses primary, secondary and final packaging, aseptic and non-aseptic liquid and powder filling, tablet press technologies, granulation and coating. Its seven brands include the Noack, Siebler and Bosspak packaging lines manufactured in Karlsruhe; Macofar and Promatic primary and secondary packaging systems built in Bologna; the Kilian tableting product line produced in Cologne, Germany; and Innojet granulation and coating product lines made in Steinen, Germany. The company’s global workforce stands at more than 550. For more information visit www.romaco.com. SD

Offer your employees the most up-to-date information on equipment, specifically adapted to the complexity of this ever-growing industry. Solve your problems in real time, standardize your operating procedures and improve your workforce capability.

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

Case packer breaks speed barrier Loading occurs at 300 bags/min.

ltra-high-speed case packer for flexible bags hits speeds of up to 300 bags/min. (bpm), more than twice as fast as the average case packer for the snack industry. The tna ropac® 5 case packer from tna, parent company of tna North America (Booth C-5442) Coppell, Texas, is said to be the world’s first and only side-load case packer that uses patented semi-rotary bag stacking technology to quickly and efficiently load small to medium, pillow-style snack bags into secondary containers. With the tna ropac 5 case packer, tna is breaking new ground in engineering innovation. Unlike the majority of case packers that employ vacuum pick-and-drop technology, the tna ropac machine is based on the company’s revolutionary, semi-rotary bag stacking motion. Using continuously revolving horizontal platforms that can accommodate multiple rows of bags, tna’s proprietary system is able to quickly and efficiently form, lower and side-load vertical stacks of bags into a secondary container such as a box. This ultrahigh-speed stacking technology enables speeds up to 300 bpm. In addition, semi-rotary bag stacking eliminates vacuum heads that grip and drop bags, ensuring gentle handling of each bag and minimizing the risk of product breakage and missed bags. Semiautomatic, toolless changeovers take less than 10 min. and deliver complete flexibility over bag and case size. Overall design simplicity and fewer moving parts, compared to competitor models, minimize wear and tear on components, resulting in superior reliability, ultimate ease of maintenance and complete investment security. The tna ropac 5 case packer consumes minimal power and air due to the low number of pneumatic actuators and the semi-rotary action, which eliminates reciprocating motion. As a result, operating costs are reduced significantly, and manufacturers are able to achieve more sustainable production. “The snacks market is booming, and food manufacturers need equipment that is able to deliver the speeds and efficiencies they need to respond to the ever-increasing demand for packaged snacks,” comments Michael Green, group GM at tna. “With speeds of up to 300 bpm, our new case packer has the potential to double food manufacturers’ throughput overnight, completely redefining industry standards. When combined with our

complete portfolio of high-performance turnkey solutions, this means that snack manufacturers can source all their production line equipment from a single supplier from pre-processing equipment at the start of the line all the way to case packing solutions for the end of the line. What’s more, with our upcoming tna robag® 5, we’ll soon be able to offer snack manufacturers the industry’s fastest bagging and case packaging speeds all in one integrated ultra-high speed system and as part of tna’s performance 5.0 concept.” Designed to occupy the smallest footprint, the tna ropac 5 case packer is one of the most compact side-loading units in the industry and can be seamlessly integrated with any upstream and downstream equipment, including checkweighers, case erectors and top sealers. With a width of only 1,220mm, the machine was specifically built to fit in line with the vertical/form/fill/ seal system, enabling manufacturers to place a case packer after every bagger. Its dimensions even allow installation of two case packers in twin configuration for the most efficient use of floor space. In addition, a height of only 2,120mm opens up the possibility of adding a case erector on a mezzanine level above the case packer, further maximizing the use of the space available. For more information, visit www.tnasolutions.com. SD

Part of tna’s performance 5.0 packaging system, the tna ropac 5 case packer combines a highly compact design with unprecedented levels of throughput and exceptional reliability.

TRANSFORMING CONVEYOR AUTOMATION

800.397.8664 www.dornerconveyors.com/packexpo

Dorner_Expo_ShowDaily_817.indd 1

Booth

#C-1444

8/12/17 10:01 AM

To learn more visit www.tossheatseal.com or www.packworldusa.com

heat sealing

TOSS Heat Seal Controllers

Packworld USA Medical

Packworld USA Pharmaceutical

Delivering perfect heat seals every time starts with precision controls. The RES Heatseal Temperature Controllers are designed specifically for controlling the heat sealing operations performed in a wide range of applications including: vertical and horizontal form, fill, and seal; pouch filling and sealing; film wrapping, and pouch making. The RES 400 Series Temperature Controllers are universally adaptable to almost any application, and do not require the use of thermocouples or RTD’s. The RES 403, 407, and 408 are designed for “in cabinet” to protect the controller from such hazards as untrained personnel and chemical wash down while the RES 420, 440, and 445 are panel mounted for easy access and visibility. www.tossheatseal.com

Because every heat seal matters. Today's medical device manufacturers need reliable, precise heat sealing equipment that is easy to calibrate, validate and provide trustworthy electronic records. We provide control accuracy for all sealing parameters. Security protection at multiple levels with password. To learn more about Controlled Impulse Heat Sealing of Polymeric Materials and TOSS VRC Technology visit: www.packworldusa.com

What sets PackworldUSA apart from all the rest is its use of the high response, state-of-art, TOSS Technology. All PackworldUSA machines come equipped with the advanced TOSS heat sealing system. Only TOSS uses Variable Resistance Controlled (VRC) heat sealing technology to monitor and adjust temperature precisely over the full length and width of the heat sealing element, accurate, up to 500˚C. www.packworldusa.com

CONTOURED BANDS

TOSS Alloy-20 and Norex Heat Seal Bands ®

TOSS Alloy-20 and Norex Heatseal Bands are available in over 350 styles, shapes and sizes. Custom designed for any application, new or existing, TOSS Alloy-20 Heatseal Band are longer lasting and provide for effective sealing at optimum speeds. When used in conjunction with the Temperature Controllers, the TOSS Alloy-20 heatseal bands provide instant thermostatic feedback eliminating the need for STRAIGHT BANDS thermocouples. This instant feedback assures precise, repeatable results on each and every seal. www.tossheatseal.com ®

TOSS Heat Seal Cover Materials In the optimum sealing set up, the heatseal band must be electrically and thermally insulated from the jaw bar. TOSS offers a wide selection of PTFE cover cloths and tapes that are available in standard and custom sizes. Other insulating materials available from TOSS include Silicone Rubber, Durit and Siglaha . www.tossheatseal.com ®

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

PRODUCTS

CORDSETS DEBUT LASER PROFILER Intuitive, highly reliable In-Sight laser profiler verifies part dimensions to maximize product quality. Vision tools, accurate object detection and the EasyBuilder® interface work together to measure height, gap, position and angle and detect defects. Setup requires only a few steps, eliminating the complexity of other laser profilers. In addition, the system enables production line monitoring from anywhere on the floor using a web-enabled laptop, tablet or Smartphone. Cognex Booth C-5338 www.cognex.com ®

LABELING PEANUT BUTTER JARS A wetLAN 110 inline cold-glue labeler runs multiple size jars of national and store brand peanut butter. Changeover-friendly with speeds up to 400 containers/min., the labeler has a reputation for performance where multiple stock keeping units prompt frequent schedule changes. With several production locations, this customer relies on multiple labelers to keep up with growing demand. Meeting needs for flexibility, safety and sanitation, the wetLAN 110 labeler offers stainless steel construction, Category 3 safety guarding and ergonomic guarding to facilitate sanitation and operator access. Compared to rotary bases, the inline wetLAN 110 labeler lowers total cost of ownership. LANGGUTH America Booth C-2158 www.langguth-america.com

CONB Series IP67 cordsets deliver a broader range of options, improved performance and more competitive price than the previous CONM Series. In addition to standard polyvinyl chloride (PVC), the CONB cordsets are available with 100% polyurethane (PUR) jackets for harsh environments. More flexible and durable than PVC, PUR resists tears and abrasion and provides improved resistance to coolants, oil and grease. Standard lengths include: 2, 5, 10 or 15m with straight or 90-degree M12 or M8 connectors and three-, four- or fivewire construction. Other options include standard or LED cable versions. A CONB14 Series meets or exceeds IP69K and ECOLAB standards. Carlo Gavazzi Booth S-6121 www.GavazziOnline.com

CAPSULE FILLER

CUT-TO-LENGTH FEEDER

METAL-FREE DAIRY PRODUCTS

Cut-to-Length Feeder cuts rollstock to specifications, minimizing scrap and enhancing just-intime order fulfillment. Integrated into an existing line or used as a standalone machine, the system quickly and efficiently feeds, cuts, counts and dispenses rollstock products and desiccants. On-demand operation eliminates the need to maintain an inventory of cut products. Systems feature roll and belt feeding and can be specified with a stepper or servo motor. Using sensor technology, the Cut-to-Length Feeder cuts wax paper, tissue paper, soaker pads, labels, food or 3D products based on thickness, length or registration mark. Pineberry Manufacturing Booth C-3704 www.pineberryinc.com

Enhanced Platform (EP) for the IP69K-rated Xtreme® metal detector helps dairy processors improve productivity and meet rigid food safety guidelines set by the USDA and FDA. The EP processing method examines the full product signal and identifies irregularities to improve metal sensitivity up to 300% while reducing false trips, even in traditionally challenging products such as 40-lb. blocks of cheese and large containers of cultured products and specialty milks. Advanced electronics, head design and proprietary software reveal product features, which are not visible using standard boundary techniques. Eriez Booth S-5901 www.eriez.com

Planeta 200 capsule filler outputs up to 200,000 capsules/hr. and can be equipped with isolators and automated washing systems. Modular design results in a highly configurable platform compatible with installation of different dosing units, enabling one capsule to be filled with more than one product. No capsule/no dosage concept simplifies machine cleaning and reduces product waste. The scalable system can be configured for medium speeds and later upgraded with additional dosing units to boost capacity. Other options include enhanced weight control to check each capsule. MG America Booth N-227 www.mgamerica.com

▼

METSÃ&#x201E; BOARD FOR ALL BRAND PACKAGING NEEDS VISIT US AT BOOTH 6802 SOUTH LOWER HALL

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

PRODUCTS

TRANSFER AND DIVERT

COMPACT FLOW WRAPPER

VISIT US AT PACK EXPO 2017

BOOTH 8027

SOUTH HALL / UPPER LEVEL

SORTING AND PEELING SOLUTIONS FOR THE FOOD INDUSTRY based food sorting machines and food processing technology for the fresh and processed food industries. Developing state-of-the-art technologies, optimizing customers’ production flow and helping to deliver consistent high quality food have been TOMRA’s strengths for more than 40 years.

WWW.TOMRA.COM/FOOD

EASY CHANGEOVER

FOOD.US@TOMRA.COM

GENTLE PRODUCT HANDLING

24/7 OPERATION

"Super Soft Catch" Case Packer The industry standard for reliable operation, quick change-over and versatile product range.

MONOBLOC SHRINK SEALER

A two-axis servo system allows the Versatron Servo Case Packer to actually "catch" the product while it descends into the case. The lift table moves the case to the "up" position and waits for a full grid. When grid is full, the riding strips shift to the side and initiate the bottle descent. The lift table simultaneously moves the case downward on a velocity curve that ultimately achieves the same speed at the point of contact (the "soft catch").

SEE IT IN ACTION: PACK EXPO BOOTH C-4218

SK-201708-PackExpo Show Daily.indd 1

LESS SHRINK SLEEVING DOWNTIME In shrink sleeve packaging applications, manual film roll changes occur as often as every 8 min. and cause downtime. However, the SP3HSL automatic shrink sleeve splicer automates the splicing process and increases line efficiency at least 9%. Butler Automatic Booth C-3916 www.butlerautomatic.com

8/3/17 10:34 AM

The Monobloc ultra-compact, tamper-evident banding system, the newest addition to the 75 Series, integrates a neck-band applicator, conveyor, inspection system, line sensors and shrink tunnel on one base. Capable of banding up to 400 containers/min., the unit fits in 10 ft. of line space. A power auto-lift tunnel stand provides effortless raising and lowering. Developed for over-the-counter pharmaceuticals, the unit applies banding with easy-opening features such as perforations, tear tab blades or slit tab blades and handles virtually any container shape and all major sleeving films. PDC International Booth C-4225 www.pdc-corp.com ▼

The TOMRA 5A sorting machine brings superior foreign material removal, quality inspection and peel quality control to the table. Running the highest capacities in the industry, this process potato sorter significantly increases the level of food safety and yield. TOMRA Sorting Solutions is a leading provider of sensor-

Stainless steel, servo-driven Sleek40 horizontal flow wrapper handles up to 60 packs/min. A fully adjustable forming box accommodates items of various sizes. The economical four-axis wrapper uses four non-proprietary servo motors and servo drives that support quick changeover and adjustment. An additional benefit is lower maintenance costs compared to mechanical and two-axis machines. Cantilevered body and infeed are designed for easy cleaning and maintenance. Measuring less than 7 ft. long and equipped with wheels, the Sleek40 wrapper is ideal for applications with limited floor space. SleekWrapper Booth C-3614 www.sleekwrapper.com

Low-noise, low-voltage ModSort modular transfer and diverter station integrates easily with material handling systems and eliminates the need for a lift or pneumatics. A System Plast™ 2253RT roller top belt allows the station to divert on the fly or stop and divert at a true 90-degree angle. The 1-in. on-center sphere array handles small packages and is particularly well-suited for polybags. Stations can be placed end-to-end to create a medium-rate sorter or integrated with conveyors to create transfer stations. Regal Beloit Booth S-8022 www.regalbeloit.com

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

PRODUCTS IMPROVED METAL DETECTOR Improvements to GF gravity-flow metal detector increase productivity and enhance brand protection and operator safety. With RT (Reduced Test) Mode, onboard technology continually analyzes performance of critical components and identifies issues so intervals between tests can be lengthened. The ATS (Automatic Test System) reduces downtime by automating introduction of up to four test samples (ferrous, nonferrous, stainless steel and aluminum). eDrive™ technology drives greater power to the transmit coil to increase spherical sensitivity up to 20% and enable detection of smaller contaminants such as wire.

New Device for Counterfeit Detection

OLNICA OT-2 AUTHENTICATION READER Could be combined with molecular DNA protection and other options.

Emulation feature mirrors the machine’s operator interface on networked mobile phones, tablets and laptops so operators don’t need to climb ladders to monitor status, view setting changes and examine access log statistics. Mettler-Toledo Hi-Speed Booth C-1814, N-306 www.mt.com/pi

HIGH-PRESSURE PROCESSING With redesigned intensifiers, easier to maintain parts and large-diameter vessels, the AV-M high-pressure processing (HPP) machines accommodate larger, bulky or odd-shaped packages and are easier to load. Scalable design means the machine upgrades easily to address rising demand. The compact, flexible machine also reduces energy consumption by as much as 50% and lowers operating costs. Avure Technologies Booth S-7244 www.avure-hpp-foods.com

An all new anticounterfeiting detection device with state of the art technology and simple operating procedure. Do you know what Molecular DNA is

U HANDLES FOR CABINETS

VISIT US

Anti-counterfeiting - Brand Protection

Septemb

er 25 - 27 ,20 South Ha 17 LAS VEGAS ll - S8171

www.olnica.com I contact@olnica.com

GN 425 U Handles with tapped blind holes come in 8, 10, 12 and 16mm diameters and lengths ranging from 55–300mm. However, special sizes can be ordered in minimum quantities. Zinc-plated steel location disks impart a clean and decorative look and guarantee virtually perfect mounting even if holes in the cabinet are oversize. For outdoor use, the stainless steel version should be ordered. Finishes include black or red powder-coated textured, chrome-plated or blackened. JW Winco Booth S-6060 www.jwwinco.com

▼

2017 PACK EXPO Las Vegas

SHOW DAILY

September 26, 2017

PRODUCTS

ACCUMULATION LOOP WITH SPIRALS

Join a network of engaged professionals in packaging and processing dedicated to advancing the industry though its next generation of leaders. PROGRAMS INCLUDE: •

Leadership Development Program

•

Networking receptions at PACK EXPO trade shows

•

Quarterly e-newsletter

Find the PMMI Emerging Leaders Network on LinkedIn to connect with the industry’s rising leaders.

For more information on the Emerging Leaders Network, visit pmmi.org/emergingleaders.

Latest Infinity design, the Vertical Infinity accumulation loop, integrates conveyor with two mass flow spirals. Use of vertical space increases system capacity within a small footprint. Patented technology accumulates and single files even the most unstable of products at high speeds with no back pressure, breakage or label damage and minimal noise. The spirals move full or empty bottles, cans, jars and other types of containers up or down in a single file or a continuous mass flow. Garvey Booth C-3809 www.garvey.com Ryson Booth C-4642 www.ryson.com

DEPALLETIZING CONVEYOR A manual depalletizing conveyor for empty plastic containers makes it possible for a forklift operator to load containers by raising and lowering pallets on a scissors lift. Pushbutton control positions the pallet to discharge containers. A simple pusher arm slides containers off the pallet and onto a single filer conveyor one layer at a time. Containers then flow onto a takeaway conveyor. Empty pallets are ejected into a holding area for reuse. A raised work platform allows easy access to the entire depalletizing system. Multi-Conveyor Booth C-4416 www.multi-conveyor.com

EASY-TO-USE LABELER Sophisticated electronic architecture maximizes ease of use, enabling less-skilled operators to achieve optimum labeler performance. The evolving electronic architecture permits diagnostics to be run with iOS instruments and will soon work with Android devices. This development allows the labeler to display an array of information including alarm status, video-based maintenance instructions and maintenance/spare parts information. In some cases, recipe changes, diagnostics and basic function reset are managed entirely by tablets. P.E. Labellers/P.E. USA Booth C-1627, C-2822 www.pelabellers.it, www.pe-us.com

IMPROVED OPERATOR SAFETY Run intelligent shutdowns and restarts with SolaHD SDU-A Series DIN rail AC uninterruptible power supply (UPS) with optional communications card. The UPS protects from damaging impulses and power interruptions to microprocessor-based devices. During a power disturbance, the technology provides immediate backup AC for up to four minutes so that processes can continue or be intelligently shut down without causing unsafe conditions. The unit also enables operators to safely control the power restart without untimely accidental circuit re-energization. Emerson Booth C-5222A www.emerson.com

2017 PACK EXPO Las Vegas

SHOW DAILY

FIRST TIME HERE?

September 26, 2017

Make Yourself at Home!

PRODUCTS

First-Timers’ Lounge Upper South Hall, Room S-227 Open Monday– Wednesday 8:00 am – 4:00 pm When you’re ready for a quick rest, recharge or time out to take notes, stop by for: PRE-MADE POUCH FILLING

STACKABLE CLUB TRAY A patent-pending, stackable club store tray with reinforced corner posts provides retailers with a new option for displaying pallets of shoppable product. The club store stackable tray is formed from a one-piece blank, saving material and simplifying the forming process when compared to multi-piece bliss trays. The single-piece design enables production on Trayfecta G Series formers, negating the need for a second dedicated tray former or case erector. With options for triangulated corner posts, stacking shoulders, fold-over rails and windows on any or all sides, the club store stackable tray offers unique product display options. Delkor Systems Booth C-4340 www.delkorsystems.com

The Swifty Bagger automatically opens, fills and seals pre-made bags and standup pouches at a rate of up to about 40 bags/min. A horizontal infeed conveyor and easy-load bag magazine ensure pouches enter the machine consistently and square every time. Inline design results in simpler maintenance compared to traditional rotary bagging machines. Parts are easily accessible and operators view the entire filling process without blind spots. Hygienic design locates all cams at the back of the machine. Other standard features include a photo sensor for bag opening detection, funnel clog sensors, variable speed control and touchscreen-equipped programmable logic controller. WeighPack Systems Booth C-3614 www.weighpack.com

A powerful graphical user interface for sorting systems optimizes work flows and reduces waste to improve profitability for food processors. Called TOMRA ACT, the interface is driven by software developed from the ground up to offer an intuitive way to interact with the food sorter and simplify its operation. A main screen allows operators to see critical sorting information and real-time process data at a glance so sort-optimizing adjustments can be made quickly. Easy-to-understand graphics and touchscreen tools provide greater control and feedback to improve food quality and maximize safety. Available on new models, it can be retrofit on some earlier sorters. TOMRA Sorting Food Booth S-8027 www.tomra.com/food

▼

A new family of vertical/form/fill/ seal (V/F/F/S) machines optimizes performance to maximize production rates and product quality. The machine on display features hygienic design, easy accessibility and simple format changes. A vacuum component removes excessive air from the pouch prior to sealing to eliminate “bloated” packages, which can cause problems downstream and make it difficult to fit product in cases. Harpak-ULMA Packaging Booth S-6101 www.harpak-ulma.com